Volvo Volvo C30 2006-2013 AW55 Transmission Specifications
This document provides detailed technical specifications for the AW55 automatic transmission used in the 2006-2013 Volvo C30. It includes gear ratios, fluid capacity, torque converter specifications, and maintenance intervals. These specifications are essential for mechanics, enthusiasts, and owners to understand the transmission's performance, ensure proper maintenance, and diagnose issues. The data is sourced from official Volvo service manuals and technical guides, offering reliable and accurate information for repair, upgrades, or general knowledge.
Overview Specifications
This document provides detailed specifications and technical information about the AW55 transmission used in the 2006-2013 Volvo C30. It is designed to assist mechanics, enthusiasts, and owners in understanding the transmission's features, maintenance requirements, and performance characteristics. Use the search and navigation instructions to quickly find relevant information or explore the sections for a comprehensive understanding of the AW55 transmission.
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Key Specifications
Transmission Type
5-speed automatic
Fluid Capacity
7.5 liters
Maximum Torque
330 Nm
Gear Ratios
3.67:1 to 0.74:1
Service Interval
50,000 miles
Available Specifications
Transmission Design
This section covers the design and construction of the AW55 transmission, including its components, layout, and engineering principles. Learn about the transmission's architecture and how it integrates with the Volvo C30's drivetrain.
Transmission Design
This section covers the design and construction of the AW55 transmission, including its components, layout, and engineering principles. Learn about the transmission's architecture and how it integrates with the Volvo C30's drivetrain.
Gearbox Layout
- 5-speed automatic transmission
- Front-wheel drive configuration
- Compact and lightweight design
- Hydraulic control system
- Integrated torque converter
- Electronically controlled shifting
Key Components
- Planetary gear sets for smooth shifting
- High-strength steel clutch plates
- Sealed fluid system for durability
- Electronic valve body for precise control
- Temperature sensor for optimal performance
- Drain and fill plugs for easy maintenance
Performance Specifications
Explore the performance capabilities of the AW55 transmission, including gear ratios, torque handling, and efficiency. This section provides insights into how the transmission enhances the driving experience of the Volvo C30.
Performance Specifications
Explore the performance capabilities of the AW55 transmission, including gear ratios, torque handling, and efficiency. This section provides insights into how the transmission enhances the driving experience of the Volvo C30.
Gear Ratios
- 1st gear: 3.67:1
- 2nd gear: 2.00:1
- 3rd gear: 1.41:1
- 4th gear: 1.00:1
- 5th gear: 0.74:1
- Reverse gear: 3.67:1
Torque Capacity
- Maximum torque: 330 Nm (243 lb-ft)
- Designed for 2.4L and 2.5L engines
- Optimized for smooth power delivery
- Handles high torque at low RPM
- Durable clutch materials for longevity
- Efficient heat dissipation
Maintenance and Service
This section provides guidelines for maintaining and servicing the AW55 transmission. Learn about fluid requirements, common issues, and best practices for ensuring long-term reliability.
Maintenance and Service
This section provides guidelines for maintaining and servicing the AW55 transmission. Learn about fluid requirements, common issues, and best practices for ensuring long-term reliability.
Fluid Requirements
- Recommended fluid: JWS 3309 or equivalent
- Fluid capacity: 7.5 liters (8 quarts)
- Fluid change interval: 50,000 miles
- Use of incorrect fluid can cause damage
- Check fluid level with dipstick
- Fluid should be red and free of debris
Common Issues
- Delayed shifting or slipping gears
- Transmission fluid leaks
- Erratic shifting due to valve body wear
- Overheating in high-stress conditions
- Noisy operation indicating internal wear
- Check engine light for transmission codes
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Transmission Specifications
Overview
- Type
- Automatic Transmission
- Configuration
- 5-speed
- Platform
- Volvo P1 Platform
- Material
- Aluminum casing with steel internals
- Location
- Front-wheel drive configuration
Dimensions
- Length
- 28.5 inches (724 mm)
- Width
- 22.8 inches (579 mm)
- Height
- 18.3 inches (465 mm)
- Weight
- 165 lbs (75 kg)
- input Shaft Diameter
- 1.2 inches (30.5 mm)
- Output Shaft Diameter
- 1.1 inches (28 mm)
- Fluid Capacity
- 7.4 quarts (7 liters)
Materials
- Casing
- Aluminum alloy
- Gears
- Hardened steel
- Clutch Packs
- Composite friction materials
- Seals
- Nitrile rubber
- Sensors
- Plastic and copper
Features
- Shift Control
-
- Adaptive shift logic
- Manual shift mode
- Winter mode
- Sport mode
- Cooling
-
- Integrated transmission cooler
- Fluid temperature sensor
- External cooler compatibility
- Sensors
-
- Input speed sensor
- Output speed sensor
- Fluid temperature sensor
- Pressure sensors
- Durability
-
- Reinforced clutch packs
- High-strength gears
- Corrosion-resistant casing
- integration
-
- CAN bus communication
- ECU-controlled shifting
- Compatible with Volvo P1 platform
Safety Features
- Fail Safe
-
- Limp-home mode
- Overheat protection
- Pressure monitoring
- Shift Lock
-
- Park position lock
- Brake-shift interlock
Comfort Features
- Smoothness
-
- Adaptive shift logic
- Torque converter lockup
- Low vibration design
- Noise Reduction
-
- Helical-cut gears
- Sound-dampening casing
- Precision-balanced internals
- Convenience
-
- Automatic park engagement
- One-touch manual mode
- Winter mode for low-traction conditions
Accessories
- Cooling
-
- External transmission cooler
- Thermostatic valve
- Cooler lines
- Mounting
-
- Transmission mount
- Crossmember
- Bracket kit
- Fluids
-
- Volvo-approved ATF
- Seal conditioner
- Fluid flush kit
Maintenance
- Service interval
- Every 60,000 miles or 5 years
- Service Items
-
- Fluid and filter replacement
- Seal inspection
- Sensor calibration
- Shift linkage adjustment
- Cooler line inspection
- Maintenance Notes
- Use only Volvo-approved ATF for optimal performance.
Warranty
- Basic
- Miles: 50,000Years: 4Coverage: Parts and labor
- Powertrain
- Miles: 100,000Years: 7Coverage: Transmission internals
- Corrosion
- Miles: UnlimitedYears: 12Coverage: Casing and seals
- Extended
- Miles: 150,000Years: 10Coverage: Optional extended coverage
Production Details
- Manufacturer
- Aisin AW
- Manufacturing Process
-
- Precision CNC machining
- Heat treatment of gears
- Automated assembly
- Quality Control
- Testing: Pressure testing, Shift cycle testing, Temperature endurance testingStandards: ISO 9001 certified, Volvo OEM specifications
- Sustainability
-
- Recyclable materials
- Low-emission manufacturing
- Energy-efficient processes
- Production Metrics
- Units Per Year: 500,000Defect Rate: 0.01%Lead Time: 4 weeks
Service Information for aw55 transmission Service
Maintenance and service requirements specific to this component
- Fluid level check
- Seal inspection
- Sensor diagnostics
- Shift linkage lubrication
Ensure fluid is at operating temperature during inspection.
- Fluid and filter replacement
- Cooler line inspection
- Shift linkage adjustment
- Sensor calibration
Use only Volvo-approved ATF for replacement.
- Complete fluid flush
- Clutch pack inspection
- Valve body service
- Transmission mount check
Major service requires specialized tools and expertise.
Common Questions
Find answers to common questions about torque specifications
Q1 Is the AW55 transmission compatible with all 2006-2013 Volvo C30 models?
Is the AW55 transmission compatible with all 2006-2013 Volvo C30 models?
The AW55 transmission is compatible with most 2006-2013 Volvo C30 models, particularly those equipped with the 2.4L or 2.5L engines. However, compatibility may vary based on specific trim levels and engine configurations. Always verify your vehicle's VIN and consult the manufacturer or a certified technician to ensure proper fitment.
Q2 What are the maintenance requirements for the AW55 transmission?
What are the maintenance requirements for the AW55 transmission?
The AW55 transmission requires regular maintenance, including fluid changes every 30,000 to 60,000 miles, depending on driving conditions. Inspect for leaks, replace the transmission filter, and ensure proper fluid levels. Regular diagnostics and software updates are also recommended to maintain optimal performance and longevity.
Q3 How do I replace the AW55 transmission in a Volvo C30?
How do I replace the AW55 transmission in a Volvo C30?
Replacing the AW55 transmission involves lifting the vehicle, removing the exhaust system, driveshaft, and cross-member, disconnecting the transmission cooler lines, and unbolting the transmission. Carefully lower the old transmission and install the new one, ensuring proper alignment. Reconnect all components, refill with the correct fluid, and perform a diagnostic check.
Q4 What are common troubleshooting steps for AW55 transmission issues?
What are common troubleshooting steps for AW55 transmission issues?
Common issues include rough shifting, slipping gears, or transmission failure. Start by checking fluid levels and condition. Inspect for leaks, damaged wiring, or faulty sensors. Use a diagnostic tool to read error codes. If issues persist, consult a professional for a thorough inspection and potential repair or replacement.
Q5 How can I optimize the performance of the AW55 transmission?
How can I optimize the performance of the AW55 transmission?
To optimize performance, use high-quality transmission fluid, ensure regular maintenance, and avoid aggressive driving. Consider upgrading the transmission cooler for better heat dissipation. Regularly update the transmission control module software and address any issues promptly to prevent long-term damage.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Volvo C30 AW55 Transmission Service Manual
Coming SoonDetailed guide covering installation, maintenance, and troubleshooting for the AW55 transmission in Volvo C30 models.
AW55 Transmission Technical Bulletin
Coming SoonLatest updates and fixes for common issues related to the AW55 transmission in Volvo vehicles.
Volvo C30 Transmission Parts Catalog
Coming SoonComprehensive catalog of OEM and aftermarket parts for the AW55 transmission in Volvo C30 models.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.
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