Volvo Volvo S40 1995-2004 Body Specifications
Explore the detailed body specifications of the 1995-2004 Volvo S40, including dimensions, materials, and design features. This guide is essential for maintenance, repair, and restoration projects.
Overview Specifications
This document provides detailed specifications and technical information about the body design and features of the 1995-2004 Volvo S40. It is organized into sections covering dimensions, materials, design elements, and safety features. Use the search functionality to locate specific terms or navigate through sections to explore comprehensive details about the vehicle's body structure and design.
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Key Specifications
Length
4470 mm
Width
1710 mm
Height
1415 mm
Curb Weight
1280 kg
Cargo Capacity
340 liters
Available Specifications
Dimensions and Weight
This section covers the exterior and interior dimensions of the 1995-2004 Volvo S40, including length, width, height, and weight distribution. It also provides details on cargo capacity and seating space.
Dimensions and Weight
This section covers the exterior and interior dimensions of the 1995-2004 Volvo S40, including length, width, height, and weight distribution. It also provides details on cargo capacity and seating space.
Exterior Dimensions
- Length: 4470 mm
- Width: 1710 mm
- Height: 1415 mm
- Wheelbase: 2550 mm
- Ground clearance: 150 mm
- Curb weight: 1280 kg
Interior Dimensions
- Headroom (front/rear): 950 mm / 920 mm
- Legroom (front/rear): 1050 mm / 890 mm
- Shoulder room (front/rear): 1370 mm / 1350 mm
- Cargo capacity: 340 liters
Body Materials and Construction
This section details the materials used in the construction of the Volvo S40's body, including steel, aluminum, and composite materials. It also highlights the vehicle's structural design for safety and durability.
Body Materials and Construction
This section details the materials used in the construction of the Volvo S40's body, including steel, aluminum, and composite materials. It also highlights the vehicle's structural design for safety and durability.
Material Composition
- High-strength steel used in the frame
- Aluminum components for weight reduction
- Composite materials in non-structural panels
- Galvanized steel for corrosion resistance
Structural Design
- Monocoque construction for rigidity
- Energy-absorbing crumple zones
- Reinforced side-impact protection
- Integrated roll-over protection
Design Features
This section explores the aesthetic and functional design elements of the Volvo S40, including exterior styling, lighting, and aerodynamic features.
Design Features
This section explores the aesthetic and functional design elements of the Volvo S40, including exterior styling, lighting, and aerodynamic features.
Exterior Styling
- Sleek, aerodynamic profile
- Distinctive Volvo grille design
- Integrated fog lights
- Body-colored bumpers and mirrors
Lighting and Visibility
- Halogen headlights with adjustable beams
- Rear LED taillights
- Heated rear window with defogger
- Electrically adjustable side mirrors
Safety Features
This section highlights the safety features integrated into the body design of the Volvo S40, focusing on crash protection and occupant safety.
Safety Features
This section highlights the safety features integrated into the body design of the Volvo S40, focusing on crash protection and occupant safety.
Crash Protection
- Front and side airbags
- Seatbelt pretensioners
- Anti-lock braking system (ABS)
- Whiplash Protection System (WHIPS)
Occupant Safety
- Child safety locks on rear doors
- ISOFIX child seat anchors
- Height-adjustable seatbelts
- Reinforced roof structure
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Component Specifications
Overview
- Type
- Sedan
- Configuration
- 4-door
- Platform
- Volvo P1 platform
- Material
- High-strength steel
- Location
- Manufactured in Born, Netherlands
Dimensions
- Length
- 4470 mm (176.0 in)
- Width
- 1720 mm (67.7 in)
- Height
- 1420 mm (55.9 in)
- Wheelbase
- 2640 mm (103.9 in)
- Curb Weight
- 1300-1400 kg (2866-3086 lbs)
- Ground Clearance
- 150 mm (5.9 in)
- Trunk Capacity
- 416 liters (14.7 cu ft)
Materials
- Body Frame
- High-strength steel with reinforced safety cage
- Hood
- Aluminum
- Doors
- Steel with side-impact beams
- Roof
- Steel with optional sunroof
- Bumpers
- Plastic with integrated shock absorbers
Features
- Exterior
-
- Aerodynamic design
- Integrated fog lights
- Chrome accents
- Body-colored mirrors
- interior
-
- Leather or fabric upholstery
- Adjustable steering wheel
- Power windows
- Central locking system
- Lighting
-
- Halogen headlights
- LED tail lights
- Automatic headlight control
- Daytime running lights
- Storage
-
- Foldable rear seats
- Glove compartment
- Door pockets
- Cup holders
- Climate Control
-
- Manual or automatic AC
- Rear defroster
- Air filtration system
- Heated seats (optional)
Safety Features
- Structural
-
- Reinforced safety cage
- Side-impact protection system (SIPS)
- Crash beams in doors
- Airbags
-
- Dual front airbags
- Side airbags (optional)
- Curtain airbags (optional)
- Active Safety
-
- Anti-lock braking system (ABS)
- Traction control
- Electronic stability control (ESC)
Comfort Features
- Seating
-
- Adjustable front seats
- Lumbar support
- Heated front seats (optional)
- Audio
-
- AM/FM radio
- CD player
- Premium sound system (optional)
- Convenience
-
- Power mirrors
- Cruise control
- Remote keyless entry
- Visibility
-
- Electrically adjustable mirrors
- Rear window wiper
- Rain-sensing wipers (optional)
Accessories
- Exterior
-
- Roof rack
- Mud flaps
- Chrome trim
- interior
-
- Floor mats
- Cargo net
- Seat covers
- Performance
-
- Alloy wheels
- Sport suspension
- Performance exhaust
Maintenance
- Service interval
- Every 10,000 miles or 12 months
- Service Items
-
- Inspect body for rust or damage
- Check door seals and hinges
- Lubricate locks and hinges
- Inspect and clean sunroof (if equipped)
- Check and adjust headlight alignment
- Maintenance Notes
- Regular waxing recommended to protect paint
Warranty
- Basic
- Miles: 50,000Years: 4Coverage: Bumper-to-bumper
- Corrosion
- Miles: UnlimitedYears: 12Coverage: Perforation only
- Powertrain
- Miles: 100,000Years: 5Coverage: Engine and transmission
- Roadside Assistance
- Miles: UnlimitedYears: 4Coverage: 24/7 assistance
Production Details
- Manufacturer
- Volvo Cars
- Manufacturing Process
-
- Laser welding
- Robotic assembly
- Electro-coating for rust protection
- Quality Control
- inspection: 100% body integrity checkTesting: Crash test complianceCertification: ISO 9001
- Sustainability Practices
-
- Recyclable materials
- Low-emission painting process
- Energy-efficient manufacturing
- Production Metrics
- Annual Output: Approximately 100,000 unitsProduction Time: 20 hours per vehicle
Service Information for body Service
Maintenance and service requirements specific to the body
- Inspect body for rust or damage
- Check door seals and hinges
- Lubricate locks and hinges
- Inspect and clean sunroof (if equipped)
- Check and adjust headlight alignment
Regular waxing recommended to protect paint
- Inspect and clean drainage channels
- Check and replace worn door seals
- Inspect and tighten body bolts
- Check and adjust hood latch
- Inspect and clean exterior trim
Special attention to areas prone to rust
- Full body inspection for structural integrity
- Check and replace any damaged body panels
- Inspect and repair any paint damage
- Check and replace worn weather stripping
- Inspect and clean underbody for debris
Critical to address any rust or corrosion immediately
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 What are the technical specifications for the 1995-2004 Volvo S40?
What are the technical specifications for the 1995-2004 Volvo S40?
The 1995-2004 Volvo S40 is a compact sedan with a 1.9L turbocharged or naturally aspirated engine, producing 120-160 horsepower. It features front-wheel drive, a 5-speed manual or 4-speed automatic transmission, and a curb weight of approximately 2,800 lbs. The car is compatible with 91-octane fuel and has a fuel capacity of 15.9 gallons. It includes ABS, dual airbags, and a reinforced safety cage for enhanced protection.
Q2 What are the maintenance requirements for the Volvo S40?
What are the maintenance requirements for the Volvo S40?
The Volvo S40 requires regular maintenance, including oil changes every 5,000-7,500 miles, air filter replacement every 15,000 miles, and spark plug replacement every 30,000 miles. The timing belt should be inspected every 60,000 miles and replaced if necessary. Brake fluid and coolant should be flushed every 2 years, and tire rotation is recommended every 7,500 miles to ensure even wear.
Q3 How do I replace the headlights on a 1995-2004 Volvo S40?
How do I replace the headlights on a 1995-2004 Volvo S40?
To replace the headlights on a Volvo S40, first, open the hood and locate the headlight assembly. Remove the rubber cover behind the headlight. Disconnect the wiring harness by pressing the release tab. Twist the bulb holder counterclockwise and remove it. Insert the new bulb, ensuring not to touch the glass, and reconnect the wiring harness. Secure the rubber cover and test the headlights.
Q4 What should I do if my Volvo S40 is overheating?
What should I do if my Volvo S40 is overheating?
If your Volvo S40 is overheating, first check the coolant level and top it off if necessary. Inspect for leaks in the radiator, hoses, or water pump. Ensure the radiator fan is functioning properly. If the issue persists, check the thermostat for proper operation and replace it if faulty. Avoid driving the car until the issue is resolved to prevent engine damage.
Q5 How can I optimize the performance of my Volvo S40?
How can I optimize the performance of my Volvo S40?
To optimize performance, use high-quality synthetic oil and ensure regular maintenance. Upgrade to high-performance air filters and spark plugs. Consider a performance chip or ECU remap for improved power and fuel efficiency. Regularly check tire pressure and alignment for better handling. Use premium fuel and keep the engine and transmission in good condition for optimal performance.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Volvo S40 Service Manual
Coming SoonComprehensive guide covering maintenance, repairs, and technical specifications for the 1995-2004 Volvo S40.
Volvo S40 Technical Service Bulletin
Coming SoonLatest updates and fixes for common issues in the 1995-2004 Volvo S40, including recalls and technical improvements.
Volvo S40 Parts Catalog
Coming SoonDetailed catalog of OEM and aftermarket parts for the 1995-2004 Volvo S40, including part numbers and compatibility information.
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Technical Information
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