Volvo Volvo S40 2004-2012 Body Specifications
Explore detailed body specifications for the 2004-2012 Volvo S40, including dimensions, materials, and structural design. Essential for maintenance, repair, and upgrades.
Overview Specifications
This document provides detailed specifications and technical information about the body design and features of the 2004-2012 Volvo S40. It is organized into sections covering exterior dimensions, materials, aerodynamics, and safety features. Use the search functionality to find specific terms or navigate through the sections to explore detailed information about the car's body design.
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Key Specifications
Length
4468 mm
Width
1770 mm
Height
1452 mm
Drag Coefficient
0.28
Curb Weight
1415 kg
Available Specifications
Exterior Dimensions
This section covers the physical dimensions of the Volvo S40, including length, width, height, and wheelbase. It also includes details about ground clearance and weight distribution.
Exterior Dimensions
This section covers the physical dimensions of the Volvo S40, including length, width, height, and wheelbase. It also includes details about ground clearance and weight distribution.
Overall Dimensions
- Length: 4468 mm
- Width: 1770 mm
- Height: 1452 mm
- Wheelbase: 2640 mm
- Ground clearance: 150 mm
- Curb weight: 1415 kg
Weight Distribution
- Front axle weight: 60%
- Rear axle weight: 40%
- Gross vehicle weight: 1880 kg
- Payload capacity: 465 kg
Body Materials
This section details the materials used in the construction of the Volvo S40's body, including steel, aluminum, and composite materials. It also covers corrosion protection and paint options.
Body Materials
This section details the materials used in the construction of the Volvo S40's body, including steel, aluminum, and composite materials. It also covers corrosion protection and paint options.
Material Composition
- High-strength steel used in safety cage
- Aluminum hood for weight reduction
- Composite materials in bumpers
- Galvanized steel for corrosion resistance
Paint and Finish
- 10 standard paint colors available
- Optional metallic and pearl finishes
- UV-resistant clear coat
- Anti-chip coating on lower body panels
Aerodynamics
This section explains the aerodynamic design features of the Volvo S40, including drag coefficient, airflow management, and fuel efficiency improvements.
Aerodynamics
This section explains the aerodynamic design features of the Volvo S40, including drag coefficient, airflow management, and fuel efficiency improvements.
Drag Coefficient
- Drag coefficient (Cd): 0.28
- Streamlined front grille design
- Underbody panels for smooth airflow
- Rear spoiler for improved stability
Airflow Management
- Active grille shutters for reduced drag
- Side mirrors designed to minimize turbulence
- Air curtains for wheel arch airflow
- Rear diffuser for optimized downforce
Safety Features
This section highlights the safety features integrated into the body design of the Volvo S40, including crumple zones, side impact protection, and pedestrian safety measures.
Safety Features
This section highlights the safety features integrated into the body design of the Volvo S40, including crumple zones, side impact protection, and pedestrian safety measures.
Crumple Zones
- Front and rear crumple zones for impact absorption
- High-strength steel in safety cage
- Energy-absorbing steering column
- Deformable pedal system
Side Impact Protection
- Side impact protection system (SIPS)
- Inflatable side curtains
- Reinforced B-pillars
- Energy-absorbing door panels
Pedestrian Safety
- Deformable hood for pedestrian impact
- Energy-absorbing bumper
- Raised bonnet leading edge
- Soft-touch materials on front fascia
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Component Specifications
Overview
- Type
- Sedan
- Configuration
- 4-door
- Platform
- Volvo P1 platform
- Material
- High-strength steel
- Location
- Manufactured in Belgium and China
Dimensions
- Length
- 175.9 in (4468 mm)
- Width
- 69.7 in (1770 mm)
- Height
- 57.2 in (1452 mm)
- Wheelbase
- 103.9 in (2640 mm)
- Curb Weight
- 3100-3300 lbs (1406-1497 kg)
- Trunk Capacity
- 14.3 cu ft (405 L)
- Ground Clearance
- 5.9 in (150 mm)
Materials
- Frame
- High-strength steel with crumple zones
- Body Panels
- Galvanized steel with corrosion protection
- Roof
- Steel with optional panoramic sunroof
- Windows
- Laminated safety glass
Features
- Exterior
-
- Aerodynamic design
- Integrated rear spoiler
- Chrome accents
- Halogen or optional Xenon headlights
- interior
-
- Leather or fabric upholstery
- Dual-zone climate control
- Power-adjustable driver seat
- 60/40 split-folding rear seats
- Lighting
-
- Daytime running lights
- LED taillights
- Automatic headlight activation
- Storage
-
- Center console storage
- Glove compartment
- Door pocket storage
- Cup holders
- Visibility
-
- Electrically adjustable side mirrors
- Heated rear window
- Rain-sensing wipers
Safety Features
- Structural
-
- Side-impact protection system (SIPS)
- Whiplash Protection System (WHIPS)
- Airbags
-
- Front airbags
- Side airbags
- Curtain airbags
- Assistance
-
- Anti-lock Braking System (ABS)
- Electronic Brake-force Distribution (EBD)
- Traction Control System (TCS)
Comfort Features
- Seating
-
- Heated front seats
- Lumbar support
- Memory function for driver seat
- Climate
-
- Dual-zone automatic climate control
- Air quality system
- Rear seat ventilation
- Noise Reduction
-
- Acoustic windshield
- Sound-deadening materials
- Insulated doors
- Convenience
-
- Keyless entry
- Power windows
- Cruise control
Accessories
- Exterior
-
- Roof rails
- Rear spoiler
- Mud flaps
- interior
-
- Cargo net
- Floor mats
- Sunshade
- Lighting
-
- Fog lights
- LED interior lighting
- Puddle lights
Maintenance
- Service interval
- Every 10,000 miles or 12 months
- Service Items
-
- Inspect body panels for damage
- Check door seals and hinges
- Lubricate locks and hinges
- Inspect windshield wipers
- Check and clean sunroof drainage
- Maintenance Notes
- Regular washing and waxing recommended to maintain paint finish
Warranty
- Basic
- Miles: 50,000Years: 4Coverage: Bumper-to-bumper
- Corrosion
- Miles: UnlimitedYears: 12Coverage: Perforation only
- Powertrain
- Miles: 100,000Years: 5Coverage: Engine and transmission
- Roadside Assistance
- Miles: UnlimitedYears: 4Coverage: 24/7 assistance
Production Details
- Manufacturer
- Volvo Cars
- Manufacturing Process
-
- Laser welding
- Robotic assembly
- Electro-coating
- Quality Control
- inspection: 100% body inspectionTesting: Crash testing and durability testing
- Sustainability
-
- Recyclable materials
- Low-emission paint process
- Energy-efficient manufacturing
- Production Metrics
- Annual Production: Approximately 100,000 unitsProduction Time: 18-20 hours per vehicle
Service Information for body Service
Maintenance and service requirements specific to the body
- Inspect body panels for damage
- Check door seals and hinges
- Lubricate locks and hinges
- Inspect windshield wipers
- Check and clean sunroof drainage
Regular washing and waxing recommended to maintain paint finish
- Inspect and clean sunroof tracks
- Check and adjust door alignment
- Inspect and tighten body bolts
- Check for rust or corrosion
- Inspect and replace worn weather stripping
Special attention to areas prone to rust
- Inspect and repair any paint damage
- Check and replace worn door seals
- Inspect and lubricate sunroof mechanism
- Check and tighten all body mounts
- Inspect and repair any structural damage
Professional inspection recommended for structural integrity
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 What are the technical specifications for the 2004-2012 Volvo S40 body?
What are the technical specifications for the 2004-2012 Volvo S40 body?
The 2004-2012 Volvo S40 features a unibody construction with dimensions of 175.9 inches in length, 69.7 inches in width, and 57.2 inches in height. It has a wheelbase of 103.9 inches and a curb weight ranging from 3,000 to 3,300 lbs depending on the trim. The body is compatible with various OEM and aftermarket parts, including bumpers, fenders, and side mirrors, designed specifically for this model range.
Q2 What maintenance is required for the Volvo S40 body?
What maintenance is required for the Volvo S40 body?
Regular maintenance for the Volvo S40 body includes inspecting and cleaning the exterior surfaces to prevent rust and corrosion. Check for paint chips or scratches and address them promptly. Lubricate door hinges and latches annually. Inspect the undercarriage for damage or debris, especially after driving in harsh conditions. Replace worn-out weather stripping and seals to maintain cabin integrity and prevent water leaks.
Q3 How do I replace the side mirror on a 2004-2012 Volvo S40?
How do I replace the side mirror on a 2004-2012 Volvo S40?
To replace the side mirror, first, remove the interior door panel to access the mirror mounting bolts. Disconnect the electrical connector if the mirror is power-operated. Unscrew the bolts and carefully remove the old mirror. Align the new mirror, secure it with bolts, and reconnect the electrical connector. Reattach the door panel and test the mirror's functionality before driving.
Q4 What should I do if my Volvo S40 body has rust spots?
What should I do if my Volvo S40 body has rust spots?
If rust spots appear, clean the affected area with a wire brush and sandpaper to remove loose rust. Apply a rust converter to neutralize remaining rust, then prime the area with an automotive primer. Finish by painting with matching automotive paint and clear coat. For severe rust, consult a professional to assess structural integrity and recommend repairs.
Q5 How can I optimize the performance of my Volvo S40 body?
How can I optimize the performance of my Volvo S40 body?
To optimize performance, ensure the body is aerodynamically sound by repairing dents or misaligned panels. Use lightweight aftermarket parts where possible to reduce overall weight. Regularly clean and wax the exterior to maintain smooth airflow. Install a front lip spoiler or rear diffuser for improved stability at higher speeds. Avoid overloading the vehicle to prevent strain on the chassis.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
2004-2012 Volvo S40 Service Manual
Coming SoonComprehensive guide covering maintenance, repairs, and technical specifications for the Volvo S40 body and other components.
Volvo S40 Technical Service Bulletin
Coming SoonLatest updates and fixes for common issues related to the 2004-2012 Volvo S40 body and mechanical systems.
Volvo S40 Parts and Accessories Catalog
Coming SoonDetailed catalog of OEM and aftermarket parts, including body panels, trim, and accessories for the 2004-2012 Volvo S40.
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Technical Information
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