Volvo Volvo S40 2004-2012 Drivetrain Specifications
Explore the drivetrain specifications for the 2004-2012 Volvo S40, including transmission types, drive configurations, and engine pairings. Essential for maintenance, repairs, and upgrades.
Overview Specifications
This document provides detailed information about the drivetrain specifications for the 2004-2012 Volvo S40. It is designed to help users understand the technical aspects of the vehicle's drivetrain, including engine options, transmission types, and performance characteristics. Use the search and navigation instructions to quickly find specific details. The document is divided into major sections for easy reference, and a quick reference table is included for key specifications.
How to Use
Use the search functionality to locate specific terms or phrases within the document. Enter keywords related to the drivetrain components or specifications you are interested in, such as 'engine type' or 'transmission details', to quickly find relevant information.
Navigate through the document by scrolling or using the table of contents. Each major section is clearly labeled, and subsections provide detailed information. Use the quick reference table at the end for a summary of key specifications.
Key Specifications
Engine Power
109-218 hp
Transmission Options
5/6-speed manual/automatic
Drivetrain
FWD/AWD
Fuel Type
Gasoline/Diesel
Top Speed
130-150 mph
Available Specifications
Engine Options
This section covers the various engine options available for the 2004-2012 Volvo S40. It includes details on engine types, displacements, and power outputs. Understanding these options will help you determine the performance and efficiency of the vehicle.
Engine Options
This section covers the various engine options available for the 2004-2012 Volvo S40. It includes details on engine types, displacements, and power outputs. Understanding these options will help you determine the performance and efficiency of the vehicle.
Gasoline Engines
- 2.0L inline-4 engine with 132 hp
- 2.4L inline-5 engine with 168 hp
- T5 2.5L inline-5 turbocharged engine with 218 hp
Diesel Engines
- 1.6L inline-4 diesel engine with 109 hp
- 2.0L inline-4 diesel engine with 136 hp
Transmission Types
This section outlines the transmission types available for the Volvo S40 during the 2004-2012 model years. It includes manual and automatic options, as well as details on their configurations and performance characteristics.
Transmission Types
This section outlines the transmission types available for the Volvo S40 during the 2004-2012 model years. It includes manual and automatic options, as well as details on their configurations and performance characteristics.
Manual Transmissions
- 5-speed manual transmission
- 6-speed manual transmission available on higher trims
Automatic Transmissions
- 5-speed automatic transmission
- 6-speed automatic transmission available on higher trims
- Geartronic semi-automatic option for manual shifting
Drivetrain Configuration
This section explains the drivetrain configurations available for the 2004-2012 Volvo S40. It covers front-wheel drive and all-wheel drive options, providing insights into their handling and performance.
Drivetrain Configuration
This section explains the drivetrain configurations available for the 2004-2012 Volvo S40. It covers front-wheel drive and all-wheel drive options, providing insights into their handling and performance.
Front-Wheel Drive
- Standard on most models
- Offers better fuel efficiency
- Simpler drivetrain design
All-Wheel Drive
- Available on higher trims and performance models
- Enhanced traction and stability
- Ideal for adverse weather conditions
Search Specifications
Search by specification name, value, or description
Type to search through torque specifications. Results will appear below as you type.
Component Specifications
Overview
- Type
- Front-wheel drive (FWD) or All-wheel drive (AWD)
- Configuration
- Transverse engine layout
- Platform
- Volvo P1 platform
- Transmission
- 5-speed manual, 6-speed manual, or 5-speed automatic
- Differential
- Open differential (FWD) or Haldex AWD system (AWD models)
- Location
- Front-mounted engine with drivetrain extending to rear axle (AWD)
Dimensions
- Axle Length
- 58.3 inches (1481 mm)
- Driveshaft Length
- 42.5 inches (1080 mm)
- Transmission Length
- 22.8 inches (580 mm)
- Differential Width
- 12.6 inches (320 mm)
- Ground Clearance
- 5.9 inches (150 mm)
- Wheelbase
- 103.9 inches (2640 mm)
- Track Width Front
- 60.2 inches (1530 mm)
- Track Width Rear
- 60.6 inches (1540 mm)
Materials
- Transmission Case
- Aluminum alloy
- Driveshaft
- High-strength steel
- Differential Housing
- Cast iron
- Axles
- Forged steel
- Cv Joints
- Hardened steel with polymer boots
Features
- Transmission
-
- Smooth gear shifting
- Optional Geartronic manual mode (automatic models)
- Dual-mass flywheel (manual models)
- Torque converter with lock-up clutch (automatic models)
- AWD System
-
- Haldex Generation 4 (AWD models)
- Electronic torque distribution
- Pre-emptive engagement for improved traction
- Dynamic stability control integration
- Driveline
-
- Low-friction bearings
- Balanced driveshaft
- Sealed CV joints
- Anti-vibration mounts
- Performance
-
- Optimized gear ratios
- Efficient power transfer
- Reduced driveline losses
- Enhanced durability
- integration
-
- Seamless engine-transmission pairing
- Electronic throttle control compatibility
- ABS and traction control integration
- Adaptive shift logic (automatic models)
Safety Features
- Stability
-
- Dynamic Stability and Traction Control (DSTC)
- Roll-over protection system
- Electronic brake-force distribution
- Traction
-
- Haldex AWD with pre-emptive engagement
- Traction control system
- Anti-slip regulation
- Structural
-
- Reinforced drivetrain mounts
- Crash-optimized transmission tunnel
- Protected fuel lines and driveline components
Comfort Features
- Noise Reduction
-
- Acoustic damping materials
- Balanced driveshaft
- Low-vibration mounts
- Smoothness
-
- Dual-mass flywheel (manual models)
- Torque converter with lock-up clutch (automatic models)
- Precision-engineered gear meshing
- Handling
-
- Optimized weight distribution
- Responsive AWD system
- Predictive traction control
- Convenience
-
- Optional Geartronic manual mode
- Adaptive shift logic (automatic models)
- Low-maintenance driveline components
Accessories
- Performance
-
- Upgraded transmission mounts
- High-performance clutch kits (manual models)
- Enhanced AWD software
- Protection
-
- Drivetrain underbody shields
- CV joint protectors
- Differential skid plates
- Maintenance
-
- Drivetrain fluid service kits
- CV joint boot repair kits
- Transmission flush kits
Maintenance
- Service interval
- Every 30,000 miles or 24 months
- Service Items
-
- Transmission fluid inspection
- Driveshaft and CV joint inspection
- Differential fluid replacement
- AWD system calibration check
- Mount and bushing inspection
- Maintenance Notes
- Use only Volvo-approved fluids for transmission and differential. AWD models require Haldex system service every 40,000 miles.
Warranty
- Basic
- Miles: 50,000Years: 4Coverage: Drivetrain components excluding wear items
- Powertrain
- Miles: 100,000Years: 5Coverage: Transmission, differential, and AWD system
- Corrosion
- Miles: UnlimitedYears: 12Coverage: Drivetrain structural components
- Emissions
- Miles: 70,000Years: 8Coverage: Drivetrain-related emissions components
Production Details
- Manufacturer
- Volvo Cars
- Manufacturing Process
-
- Precision CNC machining
- Robotic assembly
- Laser alignment
- Dynamic balancing
- Quality Control
- Testing: Durability testing, Noise and vibration analysis, Thermal cyclingStandards: ISO 9001 certified, Volvo internal quality standards, Environmental compliance
- Sustainability Practices
-
- Recyclable materials
- Energy-efficient manufacturing
- Waste reduction programs
- Production Metrics
- Units Per Day: 120Defect Rate: 0.02%Energy Usage: 15 kWh per unit
Service Information for drivetrain Service
Maintenance and service requirements specific to this component
- Inspect transmission fluid level and condition
- Check driveshaft and CV joints for wear
- Inspect differential fluid (AWD models)
- Verify AWD system functionality
- Check drivetrain mounts and bushings
Use only Volvo-approved fluids for optimal performance.
- Replace transmission fluid and filter
- Service Haldex AWD system (AWD models)
- Inspect and lubricate driveline components
- Check for drivetrain leaks
- Perform dynamic stability system calibration
Special tools required for Haldex system service.
- Replace differential fluid (AWD models)
- Inspect and replace worn CV joints
- Check transmission shift quality
- Perform drivetrain vibration analysis
- Replace drivetrain mounts if necessary
Critical to address any vibration or noise issues promptly.
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 What drivetrain components are compatible with the 2004-2012 Volvo S40?
What drivetrain components are compatible with the 2004-2012 Volvo S40?
The 2004-2012 Volvo S40 is compatible with front-wheel-drive (FWD) systems and optional all-wheel-drive (AWD) configurations. Key components include the 5-speed manual or 6-speed automatic transmission, a transversely mounted engine, and a Haldex AWD system for AWD models. Ensure compatibility by verifying part numbers for the transmission, driveshaft, and differential with Volvo's official documentation or a trusted supplier.
Q2 What are the maintenance requirements for the Volvo S40 drivetrain?
What are the maintenance requirements for the Volvo S40 drivetrain?
Regular maintenance for the Volvo S40 drivetrain includes checking and replacing transmission fluid every 50,000 miles, inspecting the driveshaft and CV joints for wear, and ensuring the AWD system's Haldex unit is serviced every 30,000 miles. Additionally, monitor for unusual noises or vibrations, which may indicate issues with the differential or wheel bearings. Adhering to the manufacturer's maintenance schedule is crucial for optimal performance.
Q3 How do I replace the transmission in a 2004-2012 Volvo S40?
How do I replace the transmission in a 2004-2012 Volvo S40?
To replace the transmission, first, disconnect the battery and remove the air intake system. Support the engine with a hoist, then detach the driveshaft, exhaust system, and transmission mounts. Unbolt the transmission from the engine and carefully lower it. Install the new transmission by reversing the steps, ensuring proper alignment and torque specifications. Refill with the recommended transmission fluid and test for leaks and proper operation.
Q4 What should I do if my Volvo S40 drivetrain is making unusual noises?
What should I do if my Volvo S40 drivetrain is making unusual noises?
Unusual noises from the drivetrain may indicate worn CV joints, a failing differential, or transmission issues. Start by inspecting the CV joints for cracks or leaks. Check the transmission fluid level and condition. For AWD models, inspect the Haldex unit and rear differential. If the issue persists, consult a professional mechanic or refer to the service manual for further diagnostics.
Q5 How can I optimize the performance of my Volvo S40 drivetrain?
How can I optimize the performance of my Volvo S40 drivetrain?
To optimize drivetrain performance, use high-quality synthetic transmission fluid and ensure regular servicing of the Haldex system for AWD models. Upgrade to performance-oriented engine mounts and ensure proper alignment of the driveshaft. Regularly inspect and replace worn components like CV joints and wheel bearings. Additionally, consider a performance tune to enhance power delivery and transmission responsiveness.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Volvo S40 Service Manual (2004-2012)
Coming SoonComprehensive guide covering drivetrain maintenance, repair procedures, and technical specifications for the 2004-2012 Volvo S40.
Volvo Technical Service Bulletin: Drivetrain Updates
Coming SoonLatest updates and fixes for drivetrain-related issues in the 2004-2012 Volvo S40, including AWD system improvements.
Volvo S40 Parts and Accessories Catalog
Coming SoonDetailed catalog of OEM and aftermarket drivetrain components for the 2004-2012 Volvo S40, including part numbers and compatibility information.
About the Author
Expert automotive knowledge and experience
'/%3E%3Cpath d='M60 30a20 20 0 1 1 0 40 20 20 0 0 1 0-40zm0 45c16.5 0 30 7.5 30 16.8V100H30v-8.2c0-9.3 13.5-16.8 30-16.8z' fill='%23404040'/%3E%3C/svg%3E)
Diagnostic
Specialized in advanced diagnostic techniques using modern scan tools and oscilloscopes.
Repair
Expert in both traditional mechanical repairs and modern vehicle systems.
Additional Expertise
Documentation
Created over 500 detailed repair guides and technical documents.
Training
Conducted technical training sessions and contributed to repair databases.
Certifications & Research
Certifications
- ASE Master Technician Certification
- Advanced Diagnostic Specialist
- Hybrid/Electric Vehicle Systems
- Performance Tuning Expert
Research & Community
Actively researches emerging technologies and contributes to automotive forums.
Legal Disclaimer
Important information about using this content
Always refer to your vehicle's service manual and take appropriate safety precautions when performing any maintenance or repairs.
General Information
Warranty & Liability
The content on this website is provided "as is" without any representations or warranties, express or implied. We make no representations or warranties regarding the accuracy, completeness, or availability of the information.
We shall not be liable for any direct, indirect, special, or consequential damages arising from the use of information on this website.
Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.