Volvo Volvo S40 2004-2012 Fuel System Specifications
Explore detailed fuel specifications for the 2004-2012 Volvo S40, including fuel type, tank capacity, economy, and emission standards. Ideal for maintenance, troubleshooting, and performance upgrades.
Overview Specifications
This document provides detailed fuel specifications for the 2004-2012 Volvo S40. It includes information on fuel types, consumption, tank capacity, and related technical details. Use this guide to understand the vehicle's fuel requirements and optimize performance. The document is organized into sections for easy navigation, with a quick reference table for key specifications.
How to Use
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Key Specifications
Fuel Type
Premium Unleaded (91+ octane)
Fuel Tank Capacity
15.9 gallons
City MPG
20-22 MPG
Highway MPG
28-30 MPG
Combined MPG
24-26 MPG
Available Specifications
Fuel Types and Requirements
This section covers the types of fuel recommended for the 2004-2012 Volvo S40, including octane ratings and any specific requirements for optimal performance.
Fuel Types and Requirements
This section covers the types of fuel recommended for the 2004-2012 Volvo S40, including octane ratings and any specific requirements for optimal performance.
Recommended Fuel Types
- Premium unleaded gasoline (91 octane or higher)
- Regular unleaded gasoline (87 octane) acceptable but may reduce performance
- Ethanol blends up to E10 (10% ethanol) are compatible
- Diesel engines not available for this model year range
Fuel Additives
- Use of fuel system cleaners recommended every 10,000 miles
- Avoid additives containing methanol or silicone
- Volvo-approved additives available for enhanced performance
- Check owner's manual for specific additive recommendations
Fuel Consumption and Efficiency
This section provides details on the fuel consumption rates for the Volvo S40, including city, highway, and combined MPG ratings.
Fuel Consumption and Efficiency
This section provides details on the fuel consumption rates for the Volvo S40, including city, highway, and combined MPG ratings.
City and Highway MPG
- City MPG: 20-22 MPG depending on engine and transmission
- Highway MPG: 28-30 MPG depending on engine and transmission
- Combined MPG: 24-26 MPG
- Fuel efficiency varies with driving conditions and maintenance
Factors Affecting Fuel Efficiency
- Aggressive driving reduces fuel efficiency
- Proper tire inflation improves MPG
- Regular maintenance ensures optimal fuel consumption
- Use of air conditioning can lower efficiency
Fuel Tank and Capacity
This section outlines the fuel tank specifications, including capacity, materials, and refueling tips for the Volvo S40.
Fuel Tank and Capacity
This section outlines the fuel tank specifications, including capacity, materials, and refueling tips for the Volvo S40.
Fuel Tank Capacity
- Fuel tank capacity: 15.9 gallons (60 liters)
- Reserve fuel capacity: 2.1 gallons (8 liters)
- Material: High-density polyethylene for durability
- Tank design minimizes fuel evaporation
Refueling Tips
- Always use the correct fuel grade for optimal performance
- Avoid overfilling the tank to prevent spillage
- Check fuel cap seal for leaks or damage
- Refuel when the tank is 1/4 full to avoid running on reserve
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Component Specifications
Overview
- Type
- Gasoline/Diesel
- Configuration
- Front-mounted fuel tank
- Capacity
- 14.5 gallons (55 liters)
- Fuel System
- Sequential multi-port fuel injection
- Emission Standard
- Euro 4 compliant
- Location
- Under rear seat
Dimensions
- Tank Length
- 32.5 inches (82.5 cm)
- Tank Width
- 22 inches (56 cm)
- Tank Height
- 10.5 inches (26.7 cm)
- Filler Neck Diameter
- 1.5 inches (3.8 cm)
- Fuel Line Diameter
- 0.5 inches (1.27 cm)
- Fuel Pump Output
- 45 psi (3.1 bar)
- Fuel Filter Size
- 4.7 inches x 2.4 inches (12 cm x 6 cm)
Materials
- Tank Material
- High-density polyethylene
- Fuel Lines
- Reinforced synthetic rubber
- Filler Neck
- Galvanized steel
- Fuel Pump
- Thermoplastic housing with stainless steel components
- Fuel Filter
- Cellulose and resin composite
Features
- Fuel Delivery
-
- Electronic fuel pump
- Pressure regulator
- Returnless fuel system
- Quick-connect fuel line fittings
- Monitoring
-
- Fuel level sensor
- Low fuel warning light
- Fuel consumption display
- Diagnostic port for fuel system
- Safety
-
- Rollover valve
- Vapor recovery system
- Impact-resistant tank design
- Leak detection system
- Environmental
-
- Evaporative emissions control
- Sealed fuel system
- Recyclable tank material
- Low-permeation fuel lines
- Maintenance
-
- Replaceable fuel filter
- Serviceable fuel pump
- Accessible fuel lines
- Drain plug for tank cleaning
Safety Features
- Crash Protection
-
- Automatic fuel shutoff
- Reinforced tank structure
- Breakaway fuel lines
- Fire Prevention
-
- Flame arrestor in filler neck
- Thermal protection for fuel lines
- Vent system pressure relief
- Environmental Protection
-
- Double-walled tank design
- Vapor recovery system
- Spill-proof filler neck
Comfort Features
- Refueling
-
- Easy-access fuel door
- Lockable fuel cap
- Fuel level indicator
- Automatic nozzle shutoff
- Driving
-
- Smooth fuel delivery
- Quiet fuel pump operation
- Stable fuel pressure
- Maintenance
-
- Easy fuel filter replacement
- Accessible fuel pump
- Clear fuel line routing
Accessories
- Performance
-
- High-flow fuel pump
- Upgraded fuel filter
- Fuel pressure regulator
- Protection
-
- Fuel tank skid plate
- Fuel line protectors
- Anti-siphon device
- Diagnostics
-
- Fuel pressure gauge
- Fuel system scanner
- Leak detection kit
Maintenance
- Service interval
- Every 30,000 miles or 24 months
- Service Items
-
- Inspect fuel lines for leaks
- Replace fuel filter
- Check fuel pump pressure
- Clean fuel injectors
- Inspect tank for damage
- Test fuel level sensor
- Maintenance Notes
- Use only recommended fuel types and additives. Regular system cleaning recommended for optimal performance.
Warranty
- Basic
- Miles: 50,000Years: 4Coverage: Fuel pump and tank defects
- Emissions
- Miles: 80,000Years: 7Coverage: Fuel system emissions components
- Corrosion
- Miles: 100,000Years: 10Coverage: Fuel tank corrosion
- Extended
- Miles: 120,000Years: 8Coverage: Complete fuel system
Production Details
- Manufacturer
- Volvo Cars
- Manufacturing Process
-
- Injection molding for tank
- Robotic assembly for fuel pump
- Automated quality testing
- Quality Control
- Pressure Test: 100 psi for 24 hoursLeak Test: Helium detectionMaterial Test: Impact and chemical resistance
- Sustainability Practices
-
- Recycled materials in tank production
- Low-VOC fuel lines
- Energy-efficient manufacturing
- Production Metrics
- Units Per Day: 500Defect Rate: 0.01%Energy Usage: 15 kWh per unit
Service Information for fuel Service
Maintenance and service requirements specific to the fuel system
- Inspect fuel lines and connections
- Replace fuel filter
- Check fuel pump pressure
- Test fuel level sensor
- Inspect tank for damage or leaks
Use only manufacturer-approved replacement parts
- Clean fuel injectors
- Inspect and clean fuel tank
- Check evaporative emissions system
- Test fuel pressure regulator
- Inspect fuel filler neck and cap
Special tools required for fuel system diagnostics
- Replace fuel pump assembly
- Inspect and replace fuel lines if necessary
- Perform complete fuel system flush
- Test all fuel system sensors
- Inspect and clean fuel tank vent system
Major service requiring specialized equipment and training
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 What type of fuel is compatible with the 2004-2012 Volvo S40?
What type of fuel is compatible with the 2004-2012 Volvo S40?
The 2004-2012 Volvo S40 is compatible with unleaded gasoline with an octane rating of 91 or higher. Using lower-octane fuel may result in reduced performance and engine knocking. Diesel or alternative fuels are not supported. Always refer to the owner's manual for specific fuel requirements and avoid using fuel additives unless approved by Volvo.
Q2 What are the maintenance requirements for the fuel system in a Volvo S40?
What are the maintenance requirements for the fuel system in a Volvo S40?
The fuel system in the 2004-2012 Volvo S40 requires regular maintenance, including fuel filter replacement every 30,000 miles and periodic inspection of fuel lines and injectors. Use high-quality fuel to prevent deposits. Check for leaks or unusual odors, and ensure the fuel cap is tightly sealed to maintain proper pressure and avoid emissions issues.
Q3 How do I replace the fuel filter in a 2004-2012 Volvo S40?
How do I replace the fuel filter in a 2004-2012 Volvo S40?
To replace the fuel filter, first, relieve fuel system pressure by removing the fuel pump fuse and running the engine until it stalls. Locate the fuel filter under the car near the fuel tank. Disconnect the fuel lines and remove the old filter. Install the new filter, ensuring proper orientation, and reconnect the fuel lines. Restore power to the fuel pump and check for leaks.
Q4 What should I do if my Volvo S40 has poor fuel economy?
What should I do if my Volvo S40 has poor fuel economy?
Poor fuel economy in the Volvo S40 may result from a clogged fuel filter, dirty fuel injectors, or improper tire pressure. Check and replace the fuel filter if necessary, clean the injectors, and ensure tires are inflated to the recommended pressure. Additionally, inspect the air filter and oxygen sensors, as these can also impact fuel efficiency.
Q5 How can I optimize the fuel performance of my Volvo S40?
How can I optimize the fuel performance of my Volvo S40?
To optimize fuel performance, use high-octane gasoline, maintain proper tire pressure, and avoid excessive idling. Regularly replace the air and fuel filters, and ensure the engine is tuned correctly. Driving at consistent speeds and avoiding rapid acceleration can also improve fuel efficiency. Consider using fuel system cleaners periodically to maintain injector performance.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Volvo S40 Owner's Manual (2004-2012)
Coming SoonComprehensive guide covering fuel specifications, maintenance schedules, and troubleshooting tips for the Volvo S40.
Volvo S40 Technical Service Bulletin (TSB)
Coming SoonLatest updates and fixes for common fuel system issues in the 2004-2012 Volvo S40.
Volvo S40 Fuel System Parts Catalog
Coming SoonDetailed catalog of fuel system components, including filters, pumps, and injectors for the 2004-2012 Volvo S40.
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Technical Information
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