Volvo Volvo S60 2000-2009 2.4L I5 Turbo Engine Specifications
Explore the detailed specifications of the 2.4L I5 Turbo engine for the 2000-2009 Volvo S60. This guide covers engine performance, maintenance, and compatibility, making it a valuable resource for owners and technicians.
Overview Specifications
This document provides detailed specifications and technical information about the 2.4L I5 Turbo engine used in the 2000-2009 Volvo S60. It is designed to assist enthusiasts, mechanics, and owners in understanding the engine's features, performance, and maintenance requirements. Use the search and navigation instructions to quickly find specific details or browse through the sections for comprehensive insights.
How to Use
Use the search bar to enter keywords related to the engine's specifications, such as 'horsepower' or 'torque'. The results will highlight relevant sections and subsections for quick access.
Scroll through the sections to explore major topics like engine performance, fuel system, and maintenance. Click on subsection titles to expand and view detailed technical points.
Key Specifications
Horsepower
208 hp
Torque
236 lb-ft
Displacement
2.4L
Fuel Efficiency
21 MPG (combined)
Turbo Boost
7.25 psi
Available Specifications
Engine Performance
This section covers the key performance metrics of the 2.4L I5 Turbo engine, including horsepower, torque, and acceleration. It also highlights the engine's responsiveness and efficiency, making it a reliable choice for the Volvo S60.
Engine Performance
This section covers the key performance metrics of the 2.4L I5 Turbo engine, including horsepower, torque, and acceleration. It also highlights the engine's responsiveness and efficiency, making it a reliable choice for the Volvo S60.
Power Output
- Horsepower: 208 hp at 5000 rpm
- Torque: 236 lb-ft at 1500-4800 rpm
- Compression ratio: 9.0:1
- Turbocharger: Mitsubishi TD04HL-15T
- Redline: 6500 rpm
- 0-60 mph acceleration: 7.2 seconds
Fuel Efficiency
- City MPG: 18
- Highway MPG: 26
- Combined MPG: 21
- Fuel type: Premium unleaded
- Fuel tank capacity: 18.5 gallons
- Emissions: Euro 4 compliant
Engine Design
This section delves into the design and construction of the 2.4L I5 Turbo engine, including its inline-5 configuration, materials used, and advanced engineering features.
Engine Design
This section delves into the design and construction of the 2.4L I5 Turbo engine, including its inline-5 configuration, materials used, and advanced engineering features.
Configuration and Materials
- Engine type: Inline-5
- Displacement: 2.4 liters (2435 cc)
- Cylinder head material: Aluminum
- Block material: Cast iron
- Valvetrain: DOHC, 20 valves
- Bore x Stroke: 83.0 mm x 90.0 mm
Turbocharging System
- Turbo type: Single turbocharger
- Intercooler: Air-to-air
- Boost pressure: 0.5 bar (7.25 psi)
- Wastegate: Integrated
- Turbo lag: Minimal due to low-inertia turbine
- Cooling system: Liquid-cooled
Maintenance and Durability
This section provides essential information on maintaining the 2.4L I5 Turbo engine, including recommended service intervals, common issues, and tips for ensuring long-term reliability.
Maintenance and Durability
This section provides essential information on maintaining the 2.4L I5 Turbo engine, including recommended service intervals, common issues, and tips for ensuring long-term reliability.
Service Intervals
- Oil change: Every 7500 miles or 12 months
- Spark plugs: Replace every 60,000 miles
- Timing belt: Replace every 105,000 miles
- Air filter: Replace every 30,000 miles
- Coolant flush: Every 60,000 miles
- Fuel filter: Replace every 30,000 miles
Common Issues
- Turbocharger failure due to oil starvation
- PCV system clogging
- Oil leaks from valve cover gasket
- Ignition coil failure
- Throttle body malfunction
- Coolant reservoir cracking
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Engine Specifications
Overview
- Type
- Inline 5-cylinder turbocharged gasoline engine
- Configuration
- Longitudinal
- Platform
- Volvo P2 platform
- Material
- Aluminum block and head
- Location
- Front-engine, front-wheel drive
Dimensions
- Length
- 20.5 inches (520.7 mm)
- Width
- 25.6 inches (650.2 mm)
- Height
- 27.2 inches (690.9 mm)
- Weight
- 375 lbs (170.1 kg)
- Bore
- 3.27 inches (83 mm)
- Stroke
- 3.54 inches (90 mm)
- Displacement
- 2.4 liters (2435 cc)
Materials
- Engine Block
- Aluminum alloy
- Cylinder Head
- Aluminum alloy
- Pistons
- Forged aluminum
- Crankshaft
- Forged steel
- Valves
- Stainless steel
Features
- Performance
-
- Turbocharged for increased power
- Variable valve timing
- Electronic throttle control
- High-pressure fuel injection
- Efficiency
-
- Low-friction components
- Optimized combustion chamber
- Lightweight design
- Thermal management system
- Durability
-
- Forged internals
- Reinforced engine block
- High-temperature resistant materials
- Corrosion-resistant coatings
- Technology
-
- Engine control unit (ECU)
- Knock sensor system
- Turbo boost control
- Onboard diagnostics (OBD-II)
- Cooling
-
- Liquid-cooled system
- High-capacity radiator
- Electric cooling fan
- Thermostat-controlled flow
Safety Features
- Engine Protection
-
- Overboost protection
- Overheat shutdown
- Low oil pressure warning
- Emissions
-
- Catalytic converter
- Exhaust gas recirculation (EGR)
- Oxygen sensors
- Structural
-
- Reinforced engine mounts
- Crash-resistant fuel system
- Firewall protection
Comfort Features
- Noise Reduction
-
- Acoustic engine cover
- Balanced shaft for smooth operation
- Sound-dampening materials
- Vibration Control
-
- Hydraulic engine mounts
- Balanced crankshaft
- Precision-engineered components
- Climate Control
-
- Heated intake manifold
- Quick warm-up system
- Integrated cabin heating
Accessories
- Engine Bay
-
- Turbocharger with intercooler
- High-capacity alternator
- Power steering pump
- Cooling System
-
- Radiator with electric fan
- Coolant reservoir
- Thermostat housing
- Fuel System
-
- High-pressure fuel pump
- Fuel rail with injectors
- Fuel pressure regulator
Maintenance
- Service interval
- Every 7,500 miles or 12 months
- Service Items
-
- Oil and filter change
- Spark plug replacement
- Air filter inspection
- Coolant level check
- Timing belt inspection
- Maintenance Notes
- Use synthetic oil for optimal performance. Timing belt replacement recommended every 60,000 miles.
Warranty
- Basic
- Miles: 50,000Years: 4Coverage: Bumper-to-bumper
- Powertrain
- Miles: 100,000Years: 7Coverage: Engine and transmission
- Emissions
- Miles: 80,000Years: 8Coverage: Catalytic converter and sensors
- Corrosion
- Miles: UnlimitedYears: 12Coverage: Perforation from rust
Production Details
- Manufacturer
- Volvo Cars
- Manufacturing Process
-
- Casting of engine block
- CNC machining of components
- Assembly in clean room environment
- Dynamic balancing of rotating parts
- Quality Control
- inspection: 100% component testingTesting: Dyno testing for performanceCertification: ISO 9001 compliant
- Sustainability
-
- Recyclable materials
- Low-emission manufacturing
- Energy-efficient processes
- Production Metrics
- Units Per Year: 50,000Lead Time: 6 weeksDefect Rate: 0.01%
Service Information for 2.4l i5 turbo engine Service
Maintenance and service requirements specific to this component
- Oil and filter change
- Inspect air filter
- Check coolant level
- Inspect belts and hoses
- Test battery condition
Use only synthetic oil meeting Volvo specifications.
- Replace spark plugs
- Inspect timing belt
- Check turbocharger system
- Inspect fuel system
- Test emissions system
Timing belt inspection critical at this interval.
- Replace timing belt
- Replace water pump
- Flush cooling system
- Inspect engine mounts
- Perform compression test
Major service requiring specialized tools and expertise.
Common Questions
Find answers to common questions about torque specifications
Q1 Is the 2.4L I5 Turbo engine compatible with other Volvo models from 2000-2009?
Is the 2.4L I5 Turbo engine compatible with other Volvo models from 2000-2009?
The 2.4L I5 Turbo engine is primarily designed for the 2000-2009 Volvo S60. While it shares some components with other Volvo models like the V70 and S80, compatibility is not guaranteed. Always verify part numbers and consult technical documentation or a Volvo specialist before attempting cross-model installations.
Q2 What are the maintenance requirements for the 2.4L I5 Turbo engine?
What are the maintenance requirements for the 2.4L I5 Turbo engine?
The 2.4L I5 Turbo engine requires regular maintenance to ensure optimal performance. Key tasks include oil changes every 5,000-7,500 miles, air filter replacement every 15,000 miles, and spark plug replacement every 60,000 miles. Additionally, inspect the turbocharger system and timing belt every 100,000 miles to prevent failures.
Q3 How do I replace the turbocharger in the 2.4L I5 Turbo engine?
How do I replace the turbocharger in the 2.4L I5 Turbo engine?
Replacing the turbocharger involves several steps: 1) Disconnect the battery and remove the air intake system. 2) Detach the exhaust manifold and turbocharger oil/coolant lines. 3) Unbolt the turbocharger and remove it. 4) Install the new turbocharger, reconnect all lines, and reassemble components. Ensure proper torque specifications and test for leaks after installation.
Q4 What should I do if the 2.4L I5 Turbo engine is losing power?
What should I do if the 2.4L I5 Turbo engine is losing power?
If the engine is losing power, check for common issues such as clogged air filters, faulty spark plugs, or a malfunctioning turbocharger. Inspect the intercooler for leaks and ensure the fuel system is delivering adequate pressure. Use an OBD-II scanner to identify error codes and address any underlying issues.
Q5 How can I optimize the performance of the 2.4L I5 Turbo engine?
How can I optimize the performance of the 2.4L I5 Turbo engine?
To optimize performance, use high-quality synthetic oil and premium fuel. Upgrade the air intake and exhaust systems for better airflow. Regularly clean the throttle body and replace worn-out components. Consider a professional ECU remap to enhance power output and fuel efficiency while maintaining reliability.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Volvo S60 2000-2009 Service Manual
Coming SoonComprehensive guide covering maintenance, repairs, and technical specifications for the 2.4L I5 Turbo engine.
Volvo Turbocharger Technical Bulletin
Coming SoonDetails common turbocharger issues, updates, and recommended solutions for the 2.4L I5 Turbo engine.
Volvo S60 Parts and Accessories Catalog
Coming SoonCatalog listing OEM and aftermarket parts compatible with the 2.4L I5 Turbo engine and related systems.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.
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