Volvo Volvo S60 2000-2009 AW55 Transmission Specifications
This document provides a detailed overview of the AW55 automatic transmission specifications for the 2000-2009 Volvo S60. It includes technical details such as gear ratios, fluid capacity, torque converter specifications, and shift patterns. These specifications are essential for understanding the transmission's performance, maintenance requirements, and compatibility with other Volvo models. Whether you're a mechanic, enthusiast, or owner, this information is invaluable for diagnosing issues, performing upgrades, or ensuring proper servicing. The document also highlights common maintenance practices and troubleshooting tips to extend the lifespan of the transmission.
Overview Specifications
This document provides detailed specifications and technical information about the AW55 transmission used in the 2000-2009 Volvo S60. It is designed to assist mechanics, enthusiasts, and owners in understanding the transmission's features, maintenance requirements, and performance characteristics. Use the search and navigation instructions to quickly find relevant information or explore the sections for in-depth details.
How to Use
Use the search bar to enter keywords related to the AW55 transmission, such as 'fluid capacity' or 'gear ratios'. The search will highlight relevant sections and subsections for quick access.
Navigate through the document using the table of contents or by scrolling through the sections. Each section is clearly labeled and contains subsections with detailed technical points.
Key Specifications
Transmission Type
5-speed automatic
Maximum Torque
330 Nm
Fluid Capacity
7.2 liters
Service Interval
60,000 miles
Weight
75 kg
Available Specifications
General Specifications
This section covers the basic specifications of the AW55 transmission, including its design, compatibility, and key features. It provides an overview of the transmission's capabilities and intended use in the Volvo S60.
General Specifications
This section covers the basic specifications of the AW55 transmission, including its design, compatibility, and key features. It provides an overview of the transmission's capabilities and intended use in the Volvo S60.
Design and Compatibility
- 5-speed automatic transmission
- Designed for transverse engine applications
- Compatible with 2000-2009 Volvo S60 models
- Supports both front-wheel drive and all-wheel drive configurations
- Manufactured by Aisin Warner
- Hydraulic control system with electronic management
Key Features
- Adaptive shift logic for improved performance
- Lock-up torque converter for better fuel efficiency
- Compact and lightweight design
- Durable construction for long-term reliability
- Smooth and responsive shifting
- Compatible with synthetic transmission fluid
Performance and Maintenance
This section focuses on the performance characteristics of the AW55 transmission and provides guidelines for proper maintenance. It includes information on fluid requirements, service intervals, and common issues.
Performance and Maintenance
This section focuses on the performance characteristics of the AW55 transmission and provides guidelines for proper maintenance. It includes information on fluid requirements, service intervals, and common issues.
Performance Characteristics
- Gear ratios optimized for balance of power and efficiency
- Maximum torque capacity of 330 Nm
- Smooth acceleration and deceleration
- Adaptive shifting based on driving conditions
- Low noise and vibration levels
- Enhanced durability under high-stress conditions
Maintenance Guidelines
- Transmission fluid change recommended every 60,000 miles
- Use only approved synthetic transmission fluid
- Regular inspection of fluid levels and condition
- Check for leaks and wear during routine maintenance
- Replace transmission filter during fluid changes
- Address error codes promptly to prevent damage
Common Issues and Troubleshooting
This section addresses common problems associated with the AW55 transmission and provides troubleshooting tips. It includes symptoms, potential causes, and recommended solutions.
Common Issues and Troubleshooting
This section addresses common problems associated with the AW55 transmission and provides troubleshooting tips. It includes symptoms, potential causes, and recommended solutions.
Common Problems
- Delayed or harsh shifting
- Transmission slipping or failing to engage
- Fluid leaks from seals or gaskets
- Overheating due to insufficient fluid or clogged cooler
- Error codes related to solenoid or valve body issues
- Noise or vibration during operation
Troubleshooting Tips
- Check fluid levels and condition as a first step
- Inspect for leaks and replace damaged seals
- Test solenoid functionality and replace if faulty
- Flush transmission fluid and replace filter if clogged
- Reset adaptive shift logic using diagnostic tools
- Consult a professional for complex issues
Search Specifications
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Transmission Specifications
Overview
- Type
- Automatic Transmission
- Configuration
- 5-speed
- Platform
- Volvo P2 Platform
- Material
- Aluminum and Steel Alloy
- Location
- Front-wheel drive
Dimensions
- Length
- 28.5 inches (724 mm)
- Width
- 22.8 inches (579 mm)
- Height
- 18.3 inches (465 mm)
- Weight
- 165 lbs (75 kg)
- input Shaft Diameter
- 1.18 inches (30 mm)
- Output Shaft Diameter
- 1.38 inches (35 mm)
- Fluid Capacity
- 7.4 quarts (7 liters)
Materials
- Housing
- Aluminum Alloy
- Gears
- Hardened Steel
- Clutch Packs
- Composite Friction Material
- Seals
- Nitrile Rubber
- Sensors
- Plastic and Copper
Features
- Shifting
-
- Adaptive Shift Logic
- Manual Shift Mode
- Smooth Gear Transitions
- Kickdown Function
- Cooling
-
- Integrated Transmission Cooler
- Fluid Temperature Sensor
- External Cooler Compatibility
- Control
-
- Electronic Control Unit (ECU)
- CAN Bus Communication
- Diagnostic Port Access
- Durability
-
- Reinforced Gear Trains
- High-Strength Clutch Plates
- Corrosion-Resistant Housing
- Performance
-
- Optimized Gear Ratios
- Low Friction Bearings
- Efficient Torque Converter
Safety Features
- Fail Safe
-
- Limp Home Mode
- Overheat Protection
- Monitoring
-
- Fluid Level Sensor
- Temperature Warning System
- Mechanical
-
- Shear Pin Protection
- Overpressure Relief Valve
Comfort Features
- Noise Reduction
-
- Precision Gear Machining
- Vibration Dampening Mounts
- Smoothness
-
- Adaptive Shift Programming
- Torque Converter Lockup
- Convenience
-
- Self-Diagnostic System
- Easy Access Service Points
- Climate
-
- Thermal Management System
- Cold Weather Shift Optimization
Accessories
- Fluids
-
- ATF JWS 3309
- Transmission Additives
- Seal Conditioner
- Tools
-
- Transmission Jack Adapter
- Fluid Pump
- Diagnostic Scanner
- Upgrades
-
- Performance Shift Kit
- External Cooler Kit
- Reinforced Mounts
Maintenance
- Service interval
- Every 30,000 miles or 24 months
- Service Items
-
- Fluid and Filter Replacement
- Seal Inspection
- Solenoid Testing
- Clutch Pack Wear Check
- ECU Software Update
- Maintenance Notes
- Use only specified ATF fluid to avoid damage.
Warranty
- Basic
- Miles: 50,000Years: 4Coverage: Parts and Labor
- Powertrain
- Miles: 100,000Years: 7Coverage: Major Components
- Corrosion
- Miles: UnlimitedYears: 12Coverage: Housing and Seals
- Extended
- Miles: 150,000Years: 10Coverage: Optional Upgrade
Production Details
- Manufacturer
- Aisin AW
- Manufacturing Process
-
- Precision CNC Machining
- Automated Assembly
- Laser Alignment
- Quality Control
- Testing: Durability Testing, Shift Pattern Calibration, Leak TestingCertifications: ISO 9001, ISO 14001
- Sustainability
-
- Recyclable Materials
- Low-Emission Manufacturing
- Energy-Efficient Processes
- Production Metrics
- Units Per Year: 500,000Defect Rate: 0.01%Lead Time: 6 weeks
Service Information for aw55 transmission Service
Maintenance and service requirements specific to this component
- Replace transmission fluid
- Inspect seals and gaskets
- Check solenoid operation
- Test ECU communication
- Inspect mounts and linkages
Use only ATF JWS 3309 fluid for optimal performance.
- Replace transmission filter
- Inspect clutch packs
- Check torque converter
- Test shift solenoids
- Update ECU software
Ensure proper fluid level after service.
- Full transmission flush
- Inspect gear wear
- Replace worn seals
- Test pressure sensors
- Perform shift calibration
Major service may require specialized tools.
Common Questions
Find answers to common questions about torque specifications
Q1 Is the AW55 transmission compatible with all 2000-2009 Volvo S60 models?
Is the AW55 transmission compatible with all 2000-2009 Volvo S60 models?
The AW55 transmission is compatible with most 2000-2009 Volvo S60 models, specifically those equipped with 2.4L and 2.5L engines. However, compatibility may vary based on the specific model year and engine configuration. Always verify the transmission code and consult the vehicle's VIN or a Volvo dealer to confirm compatibility before installation.
Q2 What are the maintenance requirements for the AW55 transmission in a Volvo S60?
What are the maintenance requirements for the AW55 transmission in a Volvo S60?
The AW55 transmission requires regular maintenance to ensure optimal performance. This includes fluid changes every 30,000 to 50,000 miles, depending on driving conditions. Use only Volvo-approved ATF (Automatic Transmission Fluid) to avoid damage. Additionally, inspect the transmission for leaks, worn seals, and solenoid functionality during routine service intervals.
Q3 How do I replace the AW55 transmission in a 2000-2009 Volvo S60?
How do I replace the AW55 transmission in a 2000-2009 Volvo S60?
Replacing the AW55 transmission involves several steps: 1) Disconnect the battery and drain the transmission fluid. 2) Remove the driveshaft, exhaust components, and transmission mounts. 3) Detach the transmission from the engine and lower it carefully using a transmission jack. 4) Install the new transmission, ensuring proper alignment and torque specifications. 5) Refill with approved ATF and test for leaks and proper operation.
Q4 What are common troubleshooting steps for AW55 transmission issues?
What are common troubleshooting steps for AW55 transmission issues?
Common issues with the AW55 transmission include rough shifting, slipping gears, and delayed engagement. Start by checking the transmission fluid level and condition. Inspect for error codes using a diagnostic tool. Common fixes include replacing the transmission fluid, cleaning or replacing solenoids, and addressing electrical connections. If problems persist, consult a professional for further diagnosis.
Q5 How can I optimize the performance of the AW55 transmission?
How can I optimize the performance of the AW55 transmission?
To optimize the AW55 transmission, ensure regular fluid changes with Volvo-approved ATF. Avoid aggressive driving and excessive towing to reduce wear. Consider upgrading the transmission cooler for better heat dissipation. Regularly inspect and maintain the transmission mounts and seals to prevent leaks and ensure smooth operation.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Volvo S60 AW55 Transmission Service Manual
Coming SoonDetailed service manual covering installation, maintenance, and troubleshooting for the AW55 transmission in 2000-2009 Volvo S60 models.
Volvo Technical Service Bulletin for AW55 Transmission
Coming SoonTechnical bulletin addressing common issues, updates, and fixes for the AW55 transmission in Volvo S60 models.
Volvo S60 Transmission Parts Catalog
Coming SoonComprehensive catalog of OEM and aftermarket parts for the AW55 transmission, including seals, solenoids, and fluid recommendations.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.
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