Volvo Volvo S60 2000-2009 Body Specifications
Volvo Volvo S60 2000-2009

Volvo Volvo S60 2000-2009 Body Specifications

Explore detailed body specifications for the 2000-2009 Volvo S60, including dimensions, weight, materials, and structural features. Essential for maintenance, repairs, and upgrades.

Updated

Overview Specifications

This document provides a detailed breakdown of the body specifications for the 2000-2009 Volvo S60. It is designed to help users understand the structural and design features of the vehicle. The content is organized into major sections, each focusing on a specific aspect of the car's body. Use the search functionality to find specific terms or navigate through sections to explore detailed information.

How to Use

Use the search bar to enter keywords related to the body specifications you are looking for. The results will highlight relevant sections and subsections.

Scroll through the document or use the table of contents to jump to specific sections. Each section is divided into subsections for easier access to detailed information.

Key Specifications

Length

180.4 inches

Width

71.0 inches

Height

56.6 inches

Wheelbase

107.1 inches

Curb Weight

3,300-3,600 lbs

Available Specifications

Exterior Dimensions

This section covers the external measurements of the 2000-2009 Volvo S60, including length, width, height, and wheelbase. These dimensions are crucial for understanding the car's overall size and space utilization.

Overall Dimensions
  • Length: 180.4 inches
  • Width: 71.0 inches
  • Height: 56.6 inches
  • Wheelbase: 107.1 inches
  • Ground clearance: 5.9 inches
  • Curb weight: 3,300-3,600 lbs
Track Width
  • Front track: 60.6 inches
  • Rear track: 60.2 inches
  • Turning circle: 36.1 feet
  • Drag coefficient: 0.28

Body Structure

This section delves into the materials and construction techniques used in the Volvo S60's body. It highlights the car's safety features, rigidity, and design elements.

Materials and Construction
  • High-strength steel used in key areas
  • Unibody construction for enhanced rigidity
  • Galvanized steel panels for corrosion resistance
  • Reinforced side-impact protection
Safety Features
  • Side-impact protection system (SIPS)
  • Whiplash Protection System (WHIPS)
  • Front and rear crumple zones
  • Integrated rollover protection

Aerodynamics and Design

This section explores the aerodynamic features and design elements of the Volvo S60, focusing on how they contribute to performance and fuel efficiency.

Aerodynamic Features
  • Sleek, low-drag body shape
  • Integrated rear spoiler
  • Underbody panels for improved airflow
  • Aerodynamically optimized mirrors
Design Elements
  • Distinctive Volvo grille design
  • Chrome accents on trim and handles
  • LED taillights for improved visibility
  • Optional sunroof for enhanced aesthetics

Component Specifications

Overview

Type
Sedan
Configuration
4-door
Platform
Volvo P2 platform
Material
High-strength steel
Location
Manufactured in Ghent, Belgium and Uddevalla, Sweden

Dimensions

Length
180.3 inches (4580 mm)
Width
70.9 inches (1800 mm)
Height
56.6 inches (1437 mm)
Wheelbase
107.1 inches (2720 mm)
Curb Weight
3307 lbs (1500 kg)
Ground Clearance
5.9 inches (150 mm)
Trunk Capacity
14.2 cubic feet (402 liters)

Materials

Frame
High-strength steel with crumple zones
Body Panels
Galvanized steel with corrosion protection
Roof
Steel with optional panoramic sunroof
Windows
Laminated safety glass
Bumpers
Reinforced thermoplastic

Features

Exterior
  • Aerodynamic design
  • Integrated fog lights
  • Chrome accents
  • Heated side mirrors
interior
  • Leather upholstery
  • Dual-zone climate control
  • Power-adjustable seats
  • Wood trim accents
Lighting
  • Halogen headlights
  • LED taillights
  • Automatic headlight leveling
  • Daytime running lights
Security
  • Central locking system
  • Immobilizer
  • Anti-theft alarm
  • Remote keyless entry
Storage
  • Center console storage
  • Glove compartment
  • Door pocket storage
  • Cup holders

Safety Features

Structural
  • Reinforced passenger cell
  • Side-impact protection system (SIPS)
  • Whiplash Protection System (WHIPS)
Airbags
  • Front airbags
  • Side airbags
  • Curtain airbags
Active Safety
  • Anti-lock Braking System (ABS)
  • Electronic Brakeforce Distribution (EBD)
  • Traction Control System (TCS)

Comfort Features

Seating
  • Heated front seats
  • Memory function for driver seat
  • Lumbar support
Climate
  • Dual-zone automatic climate control
  • Rear seat ventilation
  • Air quality system
Noise Reduction
  • Acoustic windshield
  • Sound-deadening materials
  • Insulated cabin
Convenience
  • Power windows
  • Power-adjustable mirrors
  • Cruise control

Accessories

Exterior
  • Roof rack
  • Mud flaps
  • Chrome exhaust tip
interior
  • Cargo net
  • Floor mats
  • Seat covers
Lighting
  • Xenon headlights
  • LED interior lighting
  • Fog light kit

Maintenance

Service interval
Every 10,000 miles or 12 months
Service Items
  • Inspect and clean body panels
  • Check and lubricate door hinges
  • Inspect and clean sunroof tracks
  • Check and adjust door seals
  • Inspect and clean exterior lights
Maintenance Notes
Regular washing and waxing recommended to maintain paint finish

Warranty

Basic
Years: 4
Miles: 50000
Coverage: Bumper-to-bumper
Corrosion
Years: 12
Miles: Unlimited
Coverage: Perforation only
Powertrain
Years: 5
Miles: 60000
Coverage: Engine and transmission
Roadside Assistance
Years: 4
Miles: 50000
Coverage: 24/7 assistance

Production Details

Manufacturer
Volvo Cars
Manufacturing Process
  • Robotic welding
  • Electro-coating
  • Precision assembly
Quality Control
inspection: 100% visual and mechanical inspection
Testing: Crash testing and durability testing
Certification: ISO 9001 certified
Sustainability Practices
  • Recycled materials used in production
  • Energy-efficient manufacturing
  • Water-based paints
Production Metrics
Annual Production: Approximately 100,000 units
Production Time: 20 hours per vehicle

Service Information for body Service

Maintenance and service requirements specific to the body

10000
12
  • Inspect and clean body panels
  • Check and lubricate door hinges
  • Inspect and clean sunroof tracks
  • Check and adjust door seals
  • Inspect and clean exterior lights

Regular washing and waxing recommended to maintain paint finish

30000
36
  • Inspect and repair any paint chips
  • Check and replace worn door seals
  • Inspect and clean underbody
  • Check and tighten all body fasteners
  • Inspect and clean drainage channels

Special attention to rust-prone areas

60000
72
  • Inspect and repair any corrosion
  • Check and replace sunroof seals
  • Inspect and repair any body damage
  • Check and align body panels
  • Inspect and replace any worn exterior trim

Professional body inspection recommended

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the technical specifications for the 2000-2009 Volvo S60?

The 2000-2009 Volvo S60 is available with various engine options, including 2.4L 5-cylinder and 2.5L turbocharged engines, producing 168-300 horsepower. It features front-wheel drive or all-wheel drive, a 5-speed automatic or manual transmission, and a curb weight of approximately 3,300-3,600 lbs. The car has a fuel capacity of 18.5 gallons and offers seating for five. Compatibility with aftermarket parts varies by model year and trim.

Q2

What are the maintenance requirements for the 2000-2009 Volvo S60?

The 2000-2009 Volvo S60 requires regular maintenance, including oil changes every 7,500 miles, tire rotations every 10,000 miles, and brake inspections every 15,000 miles. The timing belt should be replaced every 105,000 miles. Air filters, cabin filters, and spark plugs should be checked annually. Adhering to the manufacturer's maintenance schedule ensures optimal performance and longevity.

Q3

How do I replace the headlights on a 2000-2009 Volvo S60?

To replace the headlights on a 2000-2009 Volvo S60, first, open the hood and locate the headlight assembly. Remove the electrical connector by pressing the release tab. Unscrew the retaining screws or bolts holding the headlight in place. Carefully pull the headlight assembly out and replace the bulb. Reinstall the assembly, reconnect the electrical connector, and test the headlights before closing the hood.

Q4

What should I do if my 2000-2009 Volvo S60 won't start?

If your 2000-2009 Volvo S60 won't start, check the battery for corrosion or low charge. Inspect the starter motor and alternator for functionality. Ensure the fuel pump is working and there is adequate fuel in the tank. Check the ignition system, including spark plugs and coils. If the issue persists, consult a professional mechanic for a diagnostic scan.

Q5

How can I optimize the performance of my 2000-2009 Volvo S60?

To optimize the performance of your 2000-2009 Volvo S60, regularly maintain the engine, transmission, and suspension systems. Use high-quality synthetic oil and premium fuel. Upgrade to performance air filters and exhaust systems for better airflow. Ensure tires are properly inflated and aligned. Consider a professional ECU tune for improved throttle response and horsepower.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2000-2009 Volvo S60 Service Manual

Coming Soon

Comprehensive guide covering maintenance, repairs, and technical specifications for the 2000-2009 Volvo S60.

Volvo S60 Technical Service Bulletin

Coming Soon

Latest updates and fixes for common issues in the 2000-2009 Volvo S60, provided by Volvo.

Volvo S60 Parts and Accessories Catalog

Coming Soon

Detailed catalog of OEM and aftermarket parts and accessories for the 2000-2009 Volvo S60.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

15+ Years
Experience
500+ Guides
Guides
50+ Makes
Vehicles
1000+ Solutions
Solutions

Diagnostic

Specialized in advanced diagnostic techniques using modern scan tools and oscilloscopes.

Repair

Expert in both traditional mechanical repairs and modern vehicle systems.

Additional Expertise

Documentation

Created over 500 detailed repair guides and technical documents.

Training

Conducted technical training sessions and contributed to repair databases.

Certifications & Research

Certifications

  • ASE Master Technician Certification
  • Advanced Diagnostic Specialist
  • Hybrid/Electric Vehicle Systems
  • Performance Tuning Expert

Research & Community

Actively researches emerging technologies and contributes to automotive forums.

Legal Disclaimer

Important information about using this content

Always refer to your vehicle's service manual and take appropriate safety precautions when performing any maintenance or repairs.

General Information
The information provided on this website is for general informational purposes only. While we strive to maintain accuracy in our content, all specifications, procedures, and technical information should be verified against your vehicle's official service manual or with the manufacturer directly.
Warranty & Liability

The content on this website is provided "as is" without any representations or warranties, express or implied. We make no representations or warranties regarding the accuracy, completeness, or availability of the information.

We shall not be liable for any direct, indirect, special, or consequential damages arising from the use of information on this website.

Technical Information
  • All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
  • Vehicle specifications and procedures may vary by model year, trim level, and region.
  • Always follow the manufacturer's recommended procedures and safety precautions.
  • Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
  • If you're unsure about any procedure, consult a qualified professional mechanic.
Intellectual Property
All content, including text, images, and specifications, is protected by copyright and other intellectual property laws. Any unauthorized use or reproduction is prohibited.

© 2025 Volvo Specs. All rights reserved.