Volvo Volvo S60 2000-2009 Brakes Specifications
Explore the detailed brake specifications for the 2000-2009 Volvo S60, including pad sizes, rotor dimensions, caliper types, and maintenance tips. Ideal for owners and mechanics seeking accurate technical data.
Overview Specifications
This document provides detailed specifications and technical information about the braking system of the 2000-2009 Volvo S60. It is designed to assist owners, mechanics, and enthusiasts in understanding the brake components, maintenance requirements, and performance characteristics. Use the search functionality to locate specific terms or navigate through the sections to explore detailed information about the braking system.
How to Use
Use the search bar to enter keywords related to the braking system, such as 'brake pads,' 'rotors,' or 'ABS.' The search results will highlight relevant sections and subsections for quick access.
Scroll through the document to explore major sections like 'Brake Components,' 'Maintenance Guidelines,' and 'Performance Specifications.' Each section contains subsections with detailed technical points for easy reference.
Key Specifications
Front Rotor Diameter
300 mm
Rear Rotor Diameter
280 mm
Brake Pad Thickness (New)
10-12 mm
Stopping Distance (60-0 mph)
120 feet
Brake Fluid Replacement Interval
2 years or 30,000 miles
Available Specifications
Brake Components
This section covers the primary components of the Volvo S60's braking system, including brake pads, rotors, calipers, and the ABS system. Learn about the materials, dimensions, and functions of each component to better understand their role in vehicle safety and performance.
Brake Components
This section covers the primary components of the Volvo S60's braking system, including brake pads, rotors, calipers, and the ABS system. Learn about the materials, dimensions, and functions of each component to better understand their role in vehicle safety and performance.
Brake Pads
- Material: Semi-metallic or ceramic compounds
- Thickness: 10-12 mm (new), 2 mm minimum (wear limit)
- Compatibility: Specific to front and rear axles
- Heat resistance: Up to 600°C
- Replacement interval: Approximately 50,000-70,000 miles
Brake Rotors
- Type: Ventilated front, solid rear
- Diameter: 300 mm (front), 280 mm (rear)
- Thickness: 24 mm (front), 10 mm (rear)
- Material: Cast iron with anti-corrosion coating
- Replacement interval: Inspect every 30,000 miles
ABS System
- Type: 4-channel ABS with EBD
- Function: Prevents wheel lock-up during braking
- Sensors: Wheel speed sensors on all four wheels
- Integration: Works with traction control and stability systems
- Maintenance: Requires periodic sensor cleaning and inspection
Maintenance Guidelines
Proper maintenance is crucial for the longevity and performance of the braking system. This section provides guidelines for inspecting, servicing, and replacing brake components, along with tips for identifying common issues.
Maintenance Guidelines
Proper maintenance is crucial for the longevity and performance of the braking system. This section provides guidelines for inspecting, servicing, and replacing brake components, along with tips for identifying common issues.
Inspection Intervals
- Check brake pads every 10,000 miles
- Inspect rotors for wear and warping every 20,000 miles
- Test ABS functionality annually
- Monitor brake fluid level monthly
- Replace brake fluid every 2 years or 30,000 miles
Common Issues
- Squeaking or grinding noises from worn pads
- Vibration during braking due to warped rotors
- ABS warning light indicating sensor or system failure
- Reduced braking efficiency from contaminated brake fluid
- Uneven pad wear from stuck calipers
Performance Specifications
This section highlights the performance characteristics of the Volvo S60's braking system, including stopping distances, pedal feel, and system responsiveness. These metrics are essential for evaluating the system's effectiveness.
Performance Specifications
This section highlights the performance characteristics of the Volvo S60's braking system, including stopping distances, pedal feel, and system responsiveness. These metrics are essential for evaluating the system's effectiveness.
Stopping Distance
- 60-0 mph: Approximately 120 feet
- 80-0 mph: Approximately 200 feet
- Influenced by tire condition and road surface
- ABS reduces stopping distance on slippery surfaces
- Performance improves with upgraded brake components
Pedal Feel
- Firm and responsive pedal feedback
- Minimal pedal travel before engagement
- Consistent pressure required for smooth stops
- Spongy feel may indicate air in the brake lines
- Adjustable pedal height for driver comfort
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Brakes Specifications
Overview
- Type
- Hydraulic disc brakes
- Configuration
- Front and rear disc brakes
- Platform
- Volvo P2 platform
- Material
- Cast iron rotors with ceramic pads
- Location
- Front and rear axles
Dimensions
- Front Rotor Diameter
- 11.8 inches (300 mm)
- Rear Rotor Diameter
- 11.0 inches (280 mm)
- Front Rotor Thickness
- 1.1 inches (28 mm)
- Rear Rotor Thickness
- 0.9 inches (22 mm)
- Brake Pad Thickness
- 0.5 inches (12 mm)
- Caliper Piston Diameter
- 2.0 inches (50 mm)
- Brake Line Length
- 6.5 feet (2 meters)
Materials
- Rotors
- High-carbon cast iron
- Brake Pads
- Ceramic composite
- Calipers
- Aluminum alloy
- Brake Lines
- Reinforced rubber with steel braiding
Features
- Performance
-
- ABS (Anti-lock Braking System)
- EBD (Electronic Brakeforce Distribution)
- Hydraulic brake assist
- Durability
-
- Corrosion-resistant rotors
- Heat-treated calipers
- Long-lasting ceramic pads
- Maintenance
-
- Wear sensors on brake pads
- Easy-access caliper design
- Self-adjusting parking brake
- Safety
-
- Emergency brake assist
- Stability control integration
- Automatic brake drying
- Comfort
-
- Low-noise ceramic pads
- Smooth brake pedal feel
- Minimal brake dust
Safety Features
- Active Safety
-
- ABS with EBD
- Emergency brake assist
- Stability control integration
- Passive Safety
-
- Corrosion-resistant components
- Reinforced brake lines
- Heat dissipation design
- Monitoring
-
- Brake pad wear sensors
- Fluid level sensors
- System diagnostics
Comfort Features
- Noise Reduction
-
- Ceramic brake pads
- Vibration dampening rotors
- Insulated calipers
- Pedal Feel
-
- Smooth hydraulic response
- Adjustable pedal height
- Progressive braking
- Maintenance Ease
-
- Quick-change pad design
- Tool-free rotor inspection
- Self-lubricating components
Accessories
- Upgrades
-
- Performance rotors
- High-performance pads
- Stainless steel brake lines
- Tools
-
- Caliper compression tool
- Rotor removal tool
- Brake bleeder kit
- Maintenance Kits
-
- Pad and rotor kit
- Caliper rebuild kit
- Brake fluid flush kit
Maintenance
- Service interval
- Every 30,000 miles or 24 months
- Service Items
-
- Inspect brake pads and rotors
- Check brake fluid level
- Test brake system pressure
- Lubricate caliper slides
- Inspect brake lines for wear
- Maintenance Notes
- Replace brake fluid every 2 years or 30,000 miles, whichever comes first.
Warranty
- Parts Warranty
- Miles: 36,000Years: 3Coverage: Brake pads and rotors
- Labor Warranty
- Miles: 12,000Years: 1Coverage: Brake system labor
- Corrosion Warranty
- Miles: UnlimitedYears: 5Coverage: Brake calipers and rotors
- Performance Warranty
- Miles: 12,000Years: 1Coverage: Brake system performance
Production Details
- Manufacturer
- Volvo Cars
- Manufacturing Process
-
- Precision casting of rotors
- CNC machining of calipers
- Automated assembly
- Quality Control
- Rotor inspection: 100% dimensional and material testingCaliper Testing: Pressure and leakage testingFinal Assembly: Full system performance testing
- Sustainability Practices
-
- Recycled materials in brake pads
- Eco-friendly manufacturing processes
- Reduced waste in production
- Production Metrics
- Annual Output: 500,000 brake systemsDefect Rate: Less than 0.1%Lead Time: 2 weeks
Service Information for brakes Service
Maintenance and service requirements specific to the brake system
- Inspect brake pads and rotors
- Check brake fluid level
- Test brake system pressure
- Lubricate caliper slides
- Inspect brake lines for wear
Replace brake fluid every 2 years or 30,000 miles, whichever comes first.
- Replace brake pads
- Resurface or replace rotors
- Flush brake fluid
- Inspect calipers for wear
- Check parking brake adjustment
Use only Volvo-approved brake fluid for optimal performance.
- Replace brake pads and rotors
- Inspect and replace brake lines if necessary
- Rebuild or replace calipers
- Perform full system diagnostics
- Test ABS and stability control systems
Major service interval requires specialized tools and equipment.
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 What are the technical specifications for brakes on a 2000-2009 Volvo S60?
What are the technical specifications for brakes on a 2000-2009 Volvo S60?
The 2000-2009 Volvo S60 uses front ventilated disc brakes and rear solid disc brakes. The front rotors are typically 300mm in diameter, while the rear rotors are 280mm. Brake pads are semi-metallic or ceramic, depending on the model year and trim. Ensure compatibility by checking the VIN or consulting a Volvo parts catalog. Always verify rotor thickness and pad dimensions before purchase.
Q2 What maintenance is required for Volvo S60 brakes?
What maintenance is required for Volvo S60 brakes?
Regular brake maintenance for the Volvo S60 includes inspecting pads and rotors every 12,000 miles or annually. Replace pads when thickness is below 3mm and rotors if they are worn beyond the minimum thickness specification. Lubricate caliper pins and check brake fluid levels every 30,000 miles. Bleed the brake system every 60,000 miles to ensure optimal performance.
Q3 How do I replace brakes on a 2000-2009 Volvo S60?
How do I replace brakes on a 2000-2009 Volvo S60?
To replace brakes, lift the car and remove the wheels. Unbolt the caliper and hang it securely. Remove the old pads and inspect the rotors. If replacing rotors, remove the caliper bracket. Install new rotors and pads, then reassemble the caliper. Pump the brake pedal to reset the caliper piston before testing. Always torque bolts to manufacturer specifications.
Q4 What should I do if my Volvo S60 brakes are squeaking or vibrating?
What should I do if my Volvo S60 brakes are squeaking or vibrating?
Squeaking or vibrating brakes may indicate worn pads, uneven rotor wear, or debris buildup. Inspect pads and rotors for damage. Clean the braking surfaces and apply brake grease to the back of the pads. If vibration persists, check for warped rotors or improper caliper alignment. Replace components as needed and ensure proper installation.
Q5 How can I optimize the performance of my Volvo S60 brakes?
How can I optimize the performance of my Volvo S60 brakes?
For optimal brake performance, use high-quality ceramic or semi-metallic pads and ensure rotors are within specification. Bed in new pads by performing a series of controlled stops. Avoid overheating brakes by driving conservatively. Regularly inspect and maintain the braking system, and consider upgrading to performance rotors or pads for enhanced stopping power.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Volvo S60 Service Manual
Coming SoonComprehensive guide covering brake system maintenance, repair, and troubleshooting for 2000-2009 Volvo S60 models.
Volvo Technical Service Bulletin: Brake System Updates
Coming SoonDetails updates and fixes for common brake system issues in 2000-2009 Volvo S60 models.
Volvo S60 Brake Parts Catalog
Coming SoonCatalog listing OEM and aftermarket brake components for 2000-2009 Volvo S60 models.
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Technical Information
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