Volvo Volvo S60 2000-2009 Drivetrain Specifications
Volvo Volvo S60 2000-2009

Volvo Volvo S60 2000-2009 Drivetrain Specifications

Explore the detailed drivetrain specifications for the 2000-2009 Volvo S60, including engine, transmission, and differential details. Essential for maintenance, repairs, and upgrades.

Updated

Overview Specifications

This document provides detailed information about the drivetrain specifications of the 2000-2009 Volvo S60. It is designed to help users understand the technical aspects of the vehicle's drivetrain, including engine options, transmission systems, and drivetrain configurations. Use this guide to quickly find specific details or to gain a comprehensive understanding of the drivetrain components and their functionalities.

How to Use

Use the search functionality to quickly locate specific terms or specifications within the document. Enter keywords related to the drivetrain components or features you are interested in.

Navigate through the document by scrolling through the sections or using the table of contents. Each section is clearly labeled, and subsections provide detailed information about specific drivetrain components.

Key Specifications

Engine Power

168-268 hp

Transmission

5-6 speed manual/auto

Drivetrain

FWD/AWD

Fuel Type

Petrol/Diesel

Torque

170-369 Nm

Available Specifications

Engine Options

This section covers the various engine options available for the 2000-2009 Volvo S60. It includes details about the engine types, displacements, and power outputs. Understanding the engine options is crucial for assessing the performance and capabilities of the vehicle.

Petrol Engines
  • 2.0L Turbocharged Inline-4, 180 hp
  • 2.4L Naturally Aspirated Inline-5, 168 hp
  • 2.5L Turbocharged Inline-5, 208 hp
  • 2.9L Turbocharged Inline-6, 268 hp
Diesel Engines
  • 2.4L Turbocharged Inline-5, 163 hp
  • 2.4L Turbocharged Inline-5, 185 hp

Transmission Systems

This section details the transmission systems used in the 2000-2009 Volvo S60. It includes information about the types of transmissions available, their gear ratios, and their compatibility with different engine options.

Manual Transmission
  • 5-speed manual transmission
  • 6-speed manual transmission
  • Gear ratios optimized for performance
Automatic Transmission
  • 5-speed Geartronic automatic transmission
  • 6-speed Geartronic automatic transmission
  • Adaptive shift logic for smooth driving

Drivetrain Configurations

This section explains the different drivetrain configurations offered in the 2000-2009 Volvo S60. It covers the front-wheel drive and all-wheel drive systems, highlighting their advantages and applications.

Front-Wheel Drive
  • Standard drivetrain configuration
  • Improved fuel efficiency
  • Lighter weight compared to AWD
All-Wheel Drive
  • Optional AWD system available
  • Enhanced traction and stability
  • Ideal for challenging driving conditions

Component Specifications

Overview

Type
Front-engine, front-wheel drive or all-wheel drive
Configuration
Transverse engine layout
Platform
Volvo P2 platform
Material
High-strength steel and aluminum components
Location
Front-mounted drivetrain

Dimensions

Transmission Length
28.5 inches (724 mm)
Driveshaft Diameter
2.75 inches (70 mm)
Axle Length
58.3 inches (1481 mm)
Differential Width
12.6 inches (320 mm)
Transfer Case Height
9.8 inches (249 mm)
Propeller Shaft Length
42.1 inches (1069 mm)
Wheelbase
107.9 inches (2741 mm)

Materials

Transmission Housing
Aluminum alloy
Driveshaft
High-strength steel
Differential Case
Cast iron
Axles
Forged steel
Transfer Case
Aluminum alloy

Features

Transmission
  • 5-speed automatic
  • 6-speed manual option
  • Geartronic manual shift mode
  • Adaptive shift logic
All-Wheel Drive
  • Instant Traction system
  • Electronic torque distribution
  • Dynamic Stability and Traction Control (DSTC)
  • Automatic power redistribution
Differential
  • Open differential (FWD models)
  • Limited-slip differential (AWD models)
  • Electronic differential lock
  • Torque vectoring capability
Driveshaft
  • Balanced for high-speed operation
  • Rubber-mounted for vibration damping
  • Corrosion-resistant coating
  • Universal joint design
Axles
  • CV joint design
  • High-angle capability
  • Sealed for life
  • Heat-treated components

Safety Features

Stability Control
  • Dynamic Stability and Traction Control (DSTC)
  • Roll Stability Control (RSC)
  • Corner Traction Control
Braking System
  • Anti-lock Braking System (ABS)
  • Electronic Brakeforce Distribution (EBD)
  • Brake Assist
Structural integrity
  • Reinforced transmission tunnel
  • Crash-optimized drivetrain components
  • Automatic fuel cutoff in collisions

Comfort Features

Noise Reduction
  • Acoustic damping materials
  • Balanced drivetrain components
  • Vibration-absorbing mounts
Shift Quality
  • Smooth automatic shifts
  • Precise manual gear selection
  • Adaptive shift programming
Driving Modes
  • Sport mode
  • Winter mode
  • Eco mode
Maintenance
  • Extended service intervals
  • Sealed components
  • Self-diagnostic system

Accessories

Performance
  • Upgraded transmission cooler
  • Performance differential
  • Short-throw shifter
Protection
  • Drivetrain skid plates
  • Axle boots
  • Transfer case guard
Maintenance
  • Drivetrain fluid service kit
  • CV joint grease
  • Transmission flush kit

Maintenance

Service interval
Every 30,000 miles or 24 months
Service Items
  • Transmission fluid change
  • Differential oil replacement
  • Driveshaft inspection
  • CV joint lubrication
  • Transfer case fluid check
Maintenance Notes
  • Use only Volvo-approved fluids
  • Inspect for leaks regularly
  • Check for unusual noises or vibrations

Warranty

Basic
Miles: 50,000
Years: 4
Coverage: Drivetrain components
Powertrain
Miles: 100,000
Years: 7
Coverage: Transmission and differential
Corrosion
Miles: Unlimited
Years: 12
Coverage: Drivetrain components
Roadside Assistance
Miles: Unlimited
Years: 4
Coverage: 24/7 drivetrain-related assistance

Production Details

Manufacturer
Volvo Car Corporation
Manufacturing Process
  • Precision machining
  • Robotic assembly
  • Laser alignment
  • Computer-balanced components
Quality Control
Testing: High-speed dyno testing, Thermal cycling, Vibration analysis
Standards: ISO 9001 certified, Volvo internal quality standards, Endurance testing
Sustainability Practices
  • Recycled materials in components
  • Energy-efficient manufacturing
  • Closed-loop fluid systems
Production Metrics
Units Per Day: 1200
Defect Rate: 0.02%
Production Years: 2000-2009

Service Information for drivetrain Service

Maintenance and service requirements specific to this component

30,000
24
  • Transmission fluid inspection
  • Differential oil check
  • Driveshaft visual inspection
  • CV joint boot inspection
  • Transfer case fluid level check

Use only Volvo-approved fluids and lubricants

60,000
48
  • Transmission fluid replacement
  • Differential oil change
  • Driveshaft balance check
  • CV joint lubrication
  • Transfer case fluid replacement

Requires special tools for fluid replacement

120,000
96
  • Complete drivetrain inspection
  • Transmission overhaul if needed
  • Differential rebuild if necessary
  • Driveshaft replacement if worn
  • Transfer case service

Major service interval - recommend dealer service

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the drivetrain specifications for the 2000-2009 Volvo S60?

The 2000-2009 Volvo S60 features a front-engine, front-wheel-drive (FWD) or all-wheel-drive (AWD) configuration. The FWD models are equipped with a 5-speed manual or 5-speed automatic transmission, while AWD models use a 6-speed automatic transmission. Engine options range from a 2.4L inline-5 to a 2.5L turbocharged inline-5, delivering 168 to 300 horsepower. The drivetrain is compatible with Volvo's advanced stability and traction control systems, ensuring optimal performance in various driving conditions.

Q2

What maintenance is required for the Volvo S60 drivetrain?

Regular maintenance for the Volvo S60 drivetrain includes inspecting and replacing the transmission fluid every 30,000 to 60,000 miles, depending on usage. Check the driveshaft, CV joints, and differential for wear and tear annually. For AWD models, ensure the transfer case fluid is changed every 50,000 miles. Lubricate moving parts and inspect the suspension components to maintain drivetrain efficiency. Adhering to these guidelines helps prevent costly repairs and ensures longevity.

Q3

How do I replace the drivetrain components on a Volvo S60?

To replace drivetrain components on a Volvo S60, first, safely lift the vehicle using a jack and secure it with stands. Remove the wheels and disconnect the drive shafts or CV axles. For transmission replacement, detach the exhaust system, crossmember, and linkage. Install the new component, ensuring proper alignment and torque specifications. Reassemble all parts, refill fluids, and test the system for leaks or abnormal noises. Always refer to the service manual for detailed instructions.

Q4

What are common drivetrain issues in the Volvo S60 and how can I troubleshoot them?

Common drivetrain issues in the Volvo S60 include transmission slipping, unusual noises, and vibration during acceleration. For transmission problems, check fluid levels and condition, and inspect for leaks. Noises may indicate worn CV joints or driveshafts, which require replacement. Vibration could be due to unbalanced tires or damaged suspension components. Use diagnostic tools to identify error codes and consult a professional for complex issues.

Q5

How can I optimize the drivetrain performance of my Volvo S60?

To optimize drivetrain performance, use high-quality synthetic transmission and differential fluids to reduce friction and heat. Upgrade to performance tires for better traction and handling. Regularly inspect and maintain suspension components to ensure proper alignment. For AWD models, ensure the system is calibrated correctly. Avoid aggressive driving and follow the recommended maintenance schedule to keep the drivetrain in peak condition.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Volvo S60 Service Manual

Coming Soon

Comprehensive guide covering maintenance, repair, and troubleshooting for the 2000-2009 Volvo S60 drivetrain.

Volvo S60 Technical Bulletin

Coming Soon

Technical service bulletins addressing common drivetrain issues and updates for the 2000-2009 Volvo S60.

Volvo S60 Parts Catalog

Coming Soon

Detailed catalog of OEM drivetrain parts and accessories for the 2000-2009 Volvo S60.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

15+ Years
Experience
500+ Guides
Guides
50+ Makes
Vehicles
1000+ Solutions
Solutions

Diagnostic

Specialized in advanced diagnostic techniques using modern scan tools and oscilloscopes.

Repair

Expert in both traditional mechanical repairs and modern vehicle systems.

Additional Expertise

Documentation

Created over 500 detailed repair guides and technical documents.

Training

Conducted technical training sessions and contributed to repair databases.

Certifications & Research

Certifications

  • ASE Master Technician Certification
  • Advanced Diagnostic Specialist
  • Hybrid/Electric Vehicle Systems
  • Performance Tuning Expert

Research & Community

Actively researches emerging technologies and contributes to automotive forums.

Legal Disclaimer

Important information about using this content

Always refer to your vehicle's service manual and take appropriate safety precautions when performing any maintenance or repairs.

General Information
The information provided on this website is for general informational purposes only. While we strive to maintain accuracy in our content, all specifications, procedures, and technical information should be verified against your vehicle's official service manual or with the manufacturer directly.
Warranty & Liability

The content on this website is provided "as is" without any representations or warranties, express or implied. We make no representations or warranties regarding the accuracy, completeness, or availability of the information.

We shall not be liable for any direct, indirect, special, or consequential damages arising from the use of information on this website.

Technical Information
  • All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
  • Vehicle specifications and procedures may vary by model year, trim level, and region.
  • Always follow the manufacturer's recommended procedures and safety precautions.
  • Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
  • If you're unsure about any procedure, consult a qualified professional mechanic.
Intellectual Property
All content, including text, images, and specifications, is protected by copyright and other intellectual property laws. Any unauthorized use or reproduction is prohibited.

© 2025 Volvo Specs. All rights reserved.