Volvo Volvo S60 2010-2018 Brakes Specifications
Volvo Volvo S60 2010-2018

Volvo Volvo S60 2010-2018 Brakes Specifications

Explore detailed brake specifications for the 2010-2018 Volvo S60, including brake pads, rotors, calipers, and hydraulic systems. Ideal for maintenance, repair, and performance upgrades.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the braking system of the 2010-2018 Volvo S60. It is designed to help users understand the components, performance, and maintenance requirements of the brakes. Use the search and navigation instructions to quickly find relevant information. The sections are organized to cover key aspects of the braking system, including components, performance, and maintenance tips.

How to Use

Use the search bar to enter keywords related to the braking system, such as 'brake pads' or 'rotor size'. The search results will highlight relevant sections and subsections for quick access.

Navigate through the document using the table of contents. Each major section is divided into subsections, which can be expanded to view detailed technical points. Use the quick reference section for a summary of key specifications.

Key Specifications

Front Rotor Diameter

320 mm

Rear Rotor Diameter

302 mm

Brake Pad Thickness (New)

10-12 mm

Stopping Distance (60-0 mph)

110-120 feet

ABS and EBD

Standard

Available Specifications

Brake Components

This section covers the primary components of the Volvo S60's braking system, including brake pads, rotors, calipers, and brake lines. Understanding these components is essential for maintenance and troubleshooting.

Brake Pads
  • Material: Semi-metallic or ceramic
  • Thickness: 10-12 mm (new)
  • Replacement interval: 30,000-70,000 miles
  • Compatibility: Specific to Volvo S60 models
Brake Rotors
  • Type: Ventilated front, solid rear
  • Diameter: 320 mm (front), 302 mm (rear)
  • Thickness: 28 mm (front), 12 mm (rear)
  • Replacement interval: 50,000-70,000 miles
Brake Calipers
  • Type: Single-piston floating
  • Material: Aluminum
  • Function: Applies pressure to brake pads
  • Maintenance: Inspect for corrosion and wear

Brake Performance

This section provides information on the braking performance of the Volvo S60, including stopping distance, pedal feel, and system responsiveness. It also covers advanced features like ABS and electronic brake distribution.

Stopping Distance
  • 60-0 mph: 110-120 feet
  • 100-0 km/h: 35-37 meters
  • Factors: Tire condition, road surface
  • Improvement: Regular brake maintenance
ABS and EBD
  • ABS: Prevents wheel lock-up
  • EBD: Distributes brake force optimally
  • Activation: During hard braking
  • Benefits: Enhanced control and safety
Pedal Feel
  • Feedback: Firm and responsive
  • Adjustment: Hydraulic system design
  • Issues: Spongy feel indicates air in lines
  • Solution: Bleed brake system

Maintenance and Troubleshooting

This section offers guidance on maintaining the braking system and troubleshooting common issues. It includes tips for inspecting components, replacing parts, and addressing performance problems.

Inspection Tips
  • Check brake pad thickness monthly
  • Inspect rotors for grooves or warping
  • Look for fluid leaks near calipers
  • Test brake pedal firmness regularly
Common Issues
  • Squeaking or grinding noises
  • Vibration during braking
  • Reduced stopping power
  • Warning light on dashboard
Replacement Guidelines
  • Replace pads when thickness < 3 mm
  • Replace rotors if warped or scored
  • Use OEM or high-quality aftermarket parts
  • Follow torque specifications during installation

Brakes Specifications

Overview

Type
Hydraulic disc brakes
Configuration
Front and rear disc brakes
Platform
Volvo P3 platform
Material
Cast iron rotors with ceramic pads
Location
Wheel-mounted

Dimensions

Front Rotor Diameter
320 mm (12.6 in)
Rear Rotor Diameter
302 mm (11.9 in)
Front Rotor Thickness
28 mm (1.1 in)
Rear Rotor Thickness
22 mm (0.87 in)
Pad Thickness
12 mm (0.47 in)
Caliper Piston Diameter
57 mm (2.24 in)
Brake Line Length
1.5 m (59 in)

Materials

Rotors
High-carbon cast iron
Brake Pads
Ceramic composite
Calipers
Aluminum alloy
Brake Lines
Reinforced rubber with steel braiding

Features

Performance
  • Anti-lock Braking System (ABS)
  • Electronic Brakeforce Distribution (EBD)
  • Brake Assist (BA)
Technology
  • Hydraulic brake booster
  • Electronic Parking Brake (EPB)
  • Hill Start Assist
Durability
  • Corrosion-resistant rotors
  • Heat-treated calipers
  • Wear-resistant pads
Safety
  • Emergency brake light flashing
  • Automatic brake drying
  • Collision warning with full auto-brake
Comfort
  • Low-noise brake pads
  • Smooth pedal feel
  • Progressive braking response

Safety Features

Active Safety
  • ABS with EBD
  • Collision mitigation braking
Passive Safety
  • Dual-circuit brake system
  • Automatic brake pad wear monitoring
Emergency Features
  • Emergency brake assist
  • Automatic brake drying in wet conditions

Comfort Features

Noise Reduction
  • Low-vibration rotors
  • Noise-dampening shims
Pedal Response
  • Adjustable pedal feel
  • Smooth engagement
Maintenance Alerts
  • Wear indicator alerts
  • Fluid level monitoring

Accessories

Upgrades
  • Performance brake pads
  • Slotted rotors
  • Stainless steel brake lines
Tools
  • Brake caliper tool kit
  • Rotor micrometer
  • Pad spreader
Maintenance Kits
  • Brake pad replacement kit
  • Rotor resurfacing kit
  • Brake fluid flush kit

Maintenance

Service interval
Every 30,000 miles or 24 months
Service Items
  • Inspect brake pads and rotors
  • Check brake fluid level
  • Test brake system pressure
  • Lubricate caliper pins
  • Inspect brake lines for leaks
Maintenance Notes
Use only Volvo-approved brake fluid and components for optimal performance.

Warranty

Brake Pads
Miles: 24,000
Years: 2
Coverage: Material defects
Rotors
Miles: 36,000
Years: 3
Coverage: Warping and cracking
Calipers
Miles: 50,000
Years: 4
Coverage: Seal failure and corrosion
Brake Lines
Miles: 50,000
Years: 4
Coverage: Leaks and ruptures

Production Details

Manufacturer
Volvo Cars
Manufacturing Process
  • Precision casting for rotors
  • CNC machining for calipers
  • Automated assembly
Quality Control
Rotor inspection: Ultrasonic testing for defects
Pad Testing: Friction coefficient verification
Caliper Testing: Pressure and leak testing
Sustainability Practices
  • Recycled materials in brake pads
  • Eco-friendly brake fluid
  • Energy-efficient manufacturing
Production Metrics
Annual Output: 500,000 units
Defect Rate: 0.01%
Lead Time: 4 weeks

Service Information for brakes Service

Maintenance and service requirements specific to this component

30,000
24
  • Inspect brake pads and rotors
  • Check brake fluid level
  • Test brake system pressure
  • Lubricate caliper pins
  • Inspect brake lines for leaks

Replace brake fluid every 2 years regardless of mileage.

60,000
48
  • Replace brake pads
  • Resurface or replace rotors
  • Flush brake fluid
  • Inspect calipers for wear
  • Test ABS functionality

Use only Volvo-approved brake components for replacement.

100,000
84
  • Replace brake rotors
  • Inspect and replace calipers if necessary
  • Replace brake lines
  • Perform full brake system test
  • Check parking brake functionality

Major service requires specialized tools and diagnostic equipment.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Are these brakes compatible with all 2010-2018 Volvo S60 models?

The brakes are designed to be compatible with all 2010-2018 Volvo S60 models, including both front and rear brake systems. However, it is essential to verify the specific trim level and engine type, as certain performance variants may require unique brake components. Always cross-check with the vehicle's VIN or consult a Volvo dealer for precise compatibility.

Q2

What is the recommended maintenance schedule for Volvo S60 brakes?

Volvo recommends inspecting the brake system every 10,000 miles or annually, whichever comes first. Brake pads should be replaced when worn to 3mm or less, and rotors should be checked for thickness and warping. Fluid flushes are advised every 30,000 miles or 2 years. Regular maintenance ensures optimal performance and safety.

Q3

How do I replace the brake pads on a 2010-2018 Volvo S60?

To replace brake pads, lift the vehicle and remove the wheels. Unbolt the caliper and suspend it to avoid damaging the brake line. Remove the old pads and inspect the rotor. Install new pads, ensuring proper alignment, and reassemble the caliper. Test the brakes before driving. Always refer to the service manual for detailed torque specifications and safety precautions.

Q4

What should I do if my brakes are squeaking or vibrating?

Squeaking or vibrating brakes often indicate worn pads, uneven rotors, or debris in the braking system. Inspect the pads and rotors for wear or damage. Clean the brake components and ensure proper lubrication of contact points. If issues persist, consider resurfacing or replacing the rotors and pads. Persistent problems may require professional diagnosis.

Q5

How can I optimize the performance of my Volvo S60 brakes?

To optimize brake performance, use high-quality brake pads and rotors designed for your driving conditions. Regularly clean and inspect the braking system. Avoid aggressive driving, which can overheat brakes. Upgrade to performance brake fluid for better heat resistance. Properly bed in new pads to ensure even wear and maximum stopping power.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Volvo S60 2010-2018 Service Manual

Coming Soon

Comprehensive guide covering brake system maintenance, repair, and troubleshooting for 2010-2018 Volvo S60 models.

Volvo Technical Service Bulletin: Brake System Updates

Coming Soon

Latest updates and fixes for the brake system in 2010-2018 Volvo S60 models, including recalls and improvements.

Volvo S60 Brake Parts Catalog

Coming Soon

Detailed catalog of OEM and aftermarket brake components for 2010-2018 Volvo S60 models, including part numbers and compatibility.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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