Volvo Volvo S60 2010-2018 Exhaust Specifications
Explore the comprehensive exhaust system specifications for the 2010-2018 Volvo S60, including catalytic converters, mufflers, pipes, and sensors. Ideal for repairs, maintenance, and upgrades.
Overview Specifications
This document provides detailed specifications and technical information about the exhaust system of the 2010-2018 Volvo S60. It is designed to assist users in understanding the components, performance, and maintenance requirements of the exhaust system. Use the search functionality to find specific terms or navigate through sections to explore detailed information about the exhaust system's design, materials, and key specifications.
How to Use
Use the search bar to enter keywords related to the exhaust system, such as 'catalytic converter' or 'muffler'. The search results will highlight relevant sections and subsections for quick access.
Scroll through the document to explore major sections and subsections. Click on section titles to expand or collapse details. Use the quick reference table for a summary of key specifications.
Key Specifications
Exhaust Pipe Diameter
2.5 inches
Catalytic Converter Type
Three-way catalytic
Material
Stainless steel
Emissions Standard
Euro 5/6
Muffler Type
Chambered
Available Specifications
Exhaust System Design
This section covers the overall design and layout of the exhaust system in the 2010-2018 Volvo S60. It includes details about the placement of components, materials used, and the system's integration with the vehicle's engine and chassis.
Exhaust System Design
This section covers the overall design and layout of the exhaust system in the 2010-2018 Volvo S60. It includes details about the placement of components, materials used, and the system's integration with the vehicle's engine and chassis.
Component Layout
- Dual exhaust system for improved performance
- Stainless steel construction for durability
- Integrated catalytic converter for emissions control
- Rear-mounted muffler for noise reduction
- Flexible piping to accommodate engine movement
- Heat shields to protect surrounding components
Material Specifications
- High-grade stainless steel for corrosion resistance
- Aluminized steel for heat resistance
- Rubber hangers for vibration dampening
- Ceramic-coated components for thermal efficiency
- Reinforced welds for structural integrity
Performance and Emissions
This section focuses on the performance characteristics and emissions compliance of the exhaust system. It includes details about airflow, backpressure, and the role of the catalytic converter in reducing harmful emissions.
Performance and Emissions
This section focuses on the performance characteristics and emissions compliance of the exhaust system. It includes details about airflow, backpressure, and the role of the catalytic converter in reducing harmful emissions.
Airflow and Backpressure
- Optimized pipe diameter for balanced airflow
- Low backpressure design for improved engine efficiency
- Tuned exhaust note for a sporty sound
- Resonators to minimize drone at high speeds
Emissions Control
- OBD-II compliant catalytic converter
- Oxygen sensors for precise air-fuel ratio monitoring
- Reduction of CO2 and NOx emissions
- Compliance with Euro 5 and Euro 6 standards
Maintenance and Troubleshooting
This section provides guidance on maintaining the exhaust system and troubleshooting common issues. It includes tips for inspection, cleaning, and identifying signs of wear or damage.
Maintenance and Troubleshooting
This section provides guidance on maintaining the exhaust system and troubleshooting common issues. It includes tips for inspection, cleaning, and identifying signs of wear or damage.
Routine Maintenance
- Inspect for rust or corrosion every 12 months
- Check hangers and mounts for wear
- Clean heat shields to prevent debris buildup
- Replace gaskets and seals as needed
Common Issues
- Rattling noises due to loose components
- Reduced performance from clogged catalytic converter
- Excessive exhaust smoke indicating leaks
- Check engine light triggered by faulty oxygen sensors
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Component Specifications
Overview
- Type
- Dual exhaust system
- Configuration
- Rear-mounted
- Platform
- Volvo P3 platform
- Material
- Stainless steel
- Location
- Underbody, rear
Dimensions
- Pipe Diameter
- 2.5 inches (63.5 mm)
- Muffler Length
- 24 inches (609.6 mm)
- Muffler Width
- 8 inches (203.2 mm)
- Muffler Height
- 6 inches (152.4 mm)
- Tailpipe Length
- 12 inches (304.8 mm)
- Tailpipe Diameter
- 3 inches (76.2 mm)
- Catalytic Converter Length
- 18 inches (457.2 mm)
- Catalytic Converter Diameter
- 4 inches (101.6 mm)
Materials
- Pipes
- Stainless steel
- Muffler
- Stainless steel with aluminized coating
- Catalytic Converter
- Ceramic substrate with stainless steel housing
- Gaskets
- Graphite and steel composite
- Hangers
- Rubber and steel
Features
- Performance
-
- Optimized flow design
- Reduced back pressure
- Enhanced exhaust scavenging
- Durability
-
- Corrosion-resistant materials
- Heat-resistant coatings
- Reinforced hangers
- Noise Reduction
-
- Tuned muffler design
- Resonator integration
- Sound-dampening materials
- Emissions
-
- High-efficiency catalytic converter
- Oxygen sensor integration
- Compliant with Euro 5 and Euro 6 standards
- Aesthetics
-
- Polished tailpipe tips
- Dual exhaust symmetry
- Integrated rear diffuser design
Safety Features
- Heat Management
-
- Heat shields on critical components
- Thermal insulation on underbody
- Structural integrity
-
- Reinforced mounting points
- Crash-resistant design
- Emissions Control
-
- OBD-II compliant
- Catalytic converter protection
Comfort Features
- Noise Levels
-
- Quiet cabin operation
- Minimal drone at highway speeds
- Vibration Control
-
- Rubber isolators
- Balanced exhaust flow
- Heat Dissipation
-
- Efficient heat dispersion
- Reduced underbody heat transfer
Accessories
- Upgrades
-
- Performance exhaust kits
- Carbon fiber tailpipe tips
- High-flow catalytic converters
- Maintenance
-
- Exhaust hanger replacement kits
- Gasket sets
- Heat shield repair kits
- Protection
-
- Underbody coatings
- Exhaust wrap
- Corrosion inhibitors
Maintenance
- Service interval
- Every 50,000 miles or 5 years
- Service Items
-
- Inspect for leaks
- Check hangers and mounts
- Inspect catalytic converter
- Check oxygen sensors
- Clean tailpipe tips
- Maintenance Notes
- Regular inspection recommended for high-mileage vehicles or harsh driving conditions.
Warranty
- Basic
- Miles: 50,000Years: 4Coverage: Manufacturing defects
- Corrosion
- Miles: 100,000Years: 7Coverage: Perforation due to rust
- Performance
- Miles: 30,000Years: 2Coverage: Flow and back pressure issues
- Parts
- Miles: 60,000Years: 5Coverage: Replacement of defective components
Production Details
- Manufacturer
- Volvo Cars
- Manufacturing Process
-
- Laser cutting
- Robotic welding
- Flow testing
- Heat treatment
- Quality Control
- inspection: 100% component testingStandards: ISO 9001 certifiedTesting: Pressure testing, Vibration testing, Corrosion resistance testing
- Sustainability Practices
-
- Recycled stainless steel
- Low-emission manufacturing
- Waste reduction initiatives
- Production Metrics
- Annual Output: 150,000 unitsDefect Rate: 0.5%Lead Time: 2 weeks
Service Information for exhaust Service
Maintenance and service requirements specific to this component
- Inspect exhaust system for leaks
- Check hangers and mounts for wear
- Inspect catalytic converter for damage
- Test oxygen sensor functionality
- Clean tailpipe tips
Ensure proper alignment and secure mounting during inspection.
- Replace exhaust gaskets
- Inspect and replace worn hangers
- Check heat shields for integrity
- Test exhaust back pressure
- Inspect for corrosion
Use OEM parts for replacements to maintain performance.
- Replace catalytic converter if necessary
- Inspect and replace oxygen sensors
- Check entire exhaust system for alignment
- Perform emissions test
- Replace muffler if damaged
Major service may require specialized tools and equipment.
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Is this exhaust system compatible with all 2010-2018 Volvo S60 models?
Is this exhaust system compatible with all 2010-2018 Volvo S60 models?
This exhaust system is designed to be compatible with all 2010-2018 Volvo S60 models, including both gasoline and diesel variants. It adheres to OEM specifications, ensuring proper fitment and performance. However, compatibility may vary slightly depending on the specific trim level or engine configuration. Always verify your vehicle's details before purchase.
Q2 What maintenance is required for the exhaust system?
What maintenance is required for the exhaust system?
Regular maintenance for the exhaust system includes inspecting for rust, cracks, or leaks every 12 months or 12,000 miles. Ensure all mounting brackets and hangers are secure. Cleaning the exterior with a mild detergent can prevent corrosion. If you notice unusual noises or reduced performance, have the system inspected by a professional immediately.
Q3 How do I install or replace the exhaust system on a 2010-2018 Volvo S60?
How do I install or replace the exhaust system on a 2010-2018 Volvo S60?
To install or replace the exhaust system, first, lift the vehicle securely using a jack and stands. Remove the old exhaust by detaching the clamps, hangers, and bolts. Align the new exhaust system, ensuring proper fitment, and secure it using the provided hardware. Tighten all connections and check for leaks. A professional installation is recommended for optimal results.
Q4 What should I do if my exhaust system is making unusual noises?
What should I do if my exhaust system is making unusual noises?
Unusual noises from the exhaust system, such as rattling or hissing, often indicate loose components, leaks, or damaged parts. Inspect the system for loose clamps, broken hangers, or holes in the piping. Tighten or replace any faulty parts. If the issue persists, consult a professional mechanic to diagnose and resolve the problem.
Q5 How can I optimize the performance of my exhaust system?
How can I optimize the performance of my exhaust system?
To optimize performance, ensure the exhaust system is free of obstructions and leaks. Regularly clean the exterior to prevent corrosion. Consider upgrading to a high-flow catalytic converter or performance muffler for improved airflow and power. Always follow the manufacturer's guidelines and consult a professional for advanced modifications.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Volvo S60 Exhaust System Service Manual
Coming SoonThis manual provides detailed instructions for servicing and maintaining the exhaust system of 2010-2018 Volvo S60 models.
Volvo Technical Service Bulletin: Exhaust System Updates
Coming SoonThis bulletin outlines updates and improvements to the exhaust system for 2010-2018 Volvo S60 models.
Volvo S60 Exhaust Parts Catalog
Coming SoonA comprehensive catalog of OEM and aftermarket exhaust parts for 2010-2018 Volvo S60 models.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
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