Volvo Volvo S80 1998-2006 2.4L I5 Turbo Engine Specifications
Explore the detailed technical specifications of the 2.4L I5 Turbo engine for the 1998-2006 Volvo S80. Learn about horsepower, torque, fuel system, and more for maintenance, repair, and performance upgrades.
Overview Specifications
This document provides detailed specifications and technical information about the 2.4L I5 Turbo engine used in the 1998-2006 Volvo S80. It is designed to assist enthusiasts, mechanics, and owners in understanding the engine's features, performance, and maintenance requirements. Use the search and navigation instructions to quickly find relevant information. The document is divided into major sections, each focusing on a specific aspect of the engine, followed by a quick reference guide for key specifications.
How to Use
Use the search functionality to locate specific terms or topics within the document. Enter keywords related to the engine's components, performance metrics, or maintenance tips to find relevant sections quickly.
Navigate through the document using the section titles and subsections. Each major section is organized into detailed subsections, making it easy to find specific information about the 2.4L I5 Turbo engine.
Key Specifications
Displacement
2.4L (2435 cc)
Horsepower
197 hp @ 6000 rpm
Torque
210 lb-ft @ 4500 rpm
Compression Ratio
9.0:1
Top Speed
140 mph
Available Specifications
Engine Specifications
This section covers the core technical specifications of the 2.4L I5 Turbo engine, including its displacement, configuration, and key performance metrics. It provides a detailed breakdown of the engine's design and capabilities.
Engine Specifications
This section covers the core technical specifications of the 2.4L I5 Turbo engine, including its displacement, configuration, and key performance metrics. It provides a detailed breakdown of the engine's design and capabilities.
General Specifications
- Displacement: 2.4 liters (2435 cc)
- Configuration: Inline 5-cylinder
- Aspiration: Turbocharged
- Fuel System: Multi-point fuel injection
- Bore x Stroke: 83.0 mm x 90.0 mm
- Compression Ratio: 9.0:1
Performance Metrics
- Horsepower: 197 hp @ 6000 rpm
- Torque: 210 lb-ft @ 4500 rpm
- Top Speed: 140 mph (electronically limited)
- 0-60 mph: 8.2 seconds
Engine Design and Features
This section delves into the design elements and unique features of the 2.4L I5 Turbo engine, including its construction materials, turbocharging system, and advanced technologies.
Engine Design and Features
This section delves into the design elements and unique features of the 2.4L I5 Turbo engine, including its construction materials, turbocharging system, and advanced technologies.
Construction and Materials
- Block Material: Cast iron
- Cylinder Head Material: Aluminum
- Valvetrain: DOHC, 20 valves
- Timing System: Chain-driven
Turbocharging System
- Turbo Type: Single turbocharger
- Boost Pressure: 0.5 bar (7.25 psi)
- Intercooler: Front-mounted air-to-air
- Wastegate: Integrated
Maintenance and Reliability
This section provides essential information on maintaining the 2.4L I5 Turbo engine, including recommended service intervals, common issues, and tips for ensuring long-term reliability.
Maintenance and Reliability
This section provides essential information on maintaining the 2.4L I5 Turbo engine, including recommended service intervals, common issues, and tips for ensuring long-term reliability.
Service Intervals
- Oil Change: Every 7,500 miles or 12 months
- Spark Plugs: Every 60,000 miles
- Timing Chain: Inspect every 100,000 miles
- Coolant Flush: Every 50,000 miles
Common Issues
- Turbocharger wear over time
- Oil sludge buildup in older models
- Vacuum leaks in the intake system
- Timing chain tensioner failure
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Engine Specifications
Overview
- Type
- Inline 5-cylinder turbocharged gasoline engine
- Configuration
- Longitudinal
- Displacement
- 2.4 liters (2435 cc)
- Compression Ratio
- 9.0:1
- Fuel System
- Multi-point fuel injection
- Location
- Front-engine, front-wheel drive
Dimensions
- Length
- 22.8 inches (579 mm)
- Width
- 25.6 inches (650 mm)
- Height
- 27.2 inches (691 mm)
- Weight
- 330 lbs (150 kg)
- Bore
- 3.27 inches (83 mm)
- Stroke
- 3.54 inches (90 mm)
- Cylinder Spacing
- 4.33 inches (110 mm)
Materials
- Block
- Cast iron
- Cylinder Head
- Aluminum alloy
- Pistons
- Forged aluminum
- Crankshaft
- Forged steel
- Valves
- Stainless steel
Features
- Performance
-
- Turbocharged for increased power
- Variable valve timing
- Electronic throttle control
- Balancer shaft for smooth operation
- Efficiency
-
- Low-friction piston rings
- Optimized combustion chamber
- Lightweight components
- Thermal management system
- Durability
-
- Reinforced engine block
- High-strength connecting rods
- Hardened valve seats
- Corrosion-resistant coatings
- Technology
-
- OBD-II compliant
- Integrated engine control unit
- Knock sensor system
- Adaptive fuel mapping
- Cooling
-
- Liquid-cooled system
- High-capacity radiator
- Electric cooling fan
- Thermostat-controlled flow
Safety Features
- Engine Protection
-
- Overboost protection
- Overheat warning system
- Low oil pressure sensor
- Emissions
-
- Catalytic converter
- EGR system
- Oxygen sensors
- Electrical
-
- Short-circuit protection
- Fused power distribution
- Ground fault detection
Comfort Features
- Noise Reduction
-
- Acoustic engine cover
- Hydraulic engine mounts
- Tuned intake silencer
- Vibration Control
-
- Dual-mass flywheel
- Balancer shaft
- Isolated fuel injectors
- Climate
-
- Heated throttle body
- Cold-start enrichment
- Thermal management system
Accessories
- intake
-
- Turbocharger with intercooler
- Air filter housing
- Mass airflow sensor
- Exhaust
-
- Stainless steel manifold
- Catalytic converter
- Oxygen sensors
- Electrical
-
- Alternator
- Starter motor
- Ignition coil pack
Maintenance
- Service interval
- Every 7,500 miles or 12 months
- Service Items
-
- Oil and filter change
- Spark plug replacement
- Air filter inspection
- Timing belt check
- Coolant flush
- Fuel system cleaning
- Maintenance Notes
- Use synthetic 5W-30 oil. Timing belt replacement recommended at 100,000 miles.
Warranty
- Basic
- Miles: 50,000Years: 4Coverage: Bumper-to-bumper
- Powertrain
- Miles: 100,000Years: 7Coverage: Engine and transmission
- Corrosion
- Miles: UnlimitedYears: 12Coverage: Perforation only
- Emissions
- Miles: 80,000Years: 8Coverage: Catalytic converter and ECU
Production Details
- Manufacturer
- Volvo Cars
- Manufacturing Process
-
- Casting for engine block
- CNC machining for precision parts
- Robotic assembly
- Laser alignment
- Quality Control
- Dimensional Checks: 100% inspectionPressure Testing: Cylinder head and blockPerformance Testing: Dyno testing for each engine
- Sustainability Practices
-
- Recycled aluminum in castings
- Low-VOC coatings
- Energy-efficient manufacturing
- Production Metrics
- Units Per Day: 250Defect Rate: 0.02%Energy Usage: 15 kWh per engine
Service Information for 2.4l i5 turbo engine Service
Maintenance and service requirements specific to this component
- Oil and filter change
- Inspect air filter
- Check spark plugs
- Inspect timing belt
- Check coolant level
- Inspect turbocharger system
Use only synthetic 5W-30 oil. Check for oil leaks around turbocharger.
- Replace air filter
- Replace fuel filter
- Inspect PCV system
- Check engine mounts
- Inspect exhaust system
- Test emissions system
Special tools required for PCV system inspection. Check for boost pressure leaks.
- Replace timing belt and tensioner
- Replace water pump
- Replace spark plugs
- Flush cooling system
- Inspect turbocharger bearings
- Perform compression test
Critical to replace timing belt at this interval to prevent engine damage. Requires special tools for timing alignment.
Common Questions
Find answers to common questions about torque specifications
Q1 Is the 2.4L i5 Turbo engine compatible with other Volvo models?
Is the 2.4L i5 Turbo engine compatible with other Volvo models?
The 2.4L i5 Turbo engine, used in the 1998-2006 Volvo S80, is specifically designed for this model and its platform. While it shares some components with other Volvo engines, direct compatibility with other models is limited. Always verify with a Volvo technician or official documentation before attempting cross-model installations.
Q2 What are the maintenance requirements for the 2.4L i5 Turbo engine?
What are the maintenance requirements for the 2.4L i5 Turbo engine?
The 2.4L i5 Turbo engine requires regular oil changes every 5,000-7,500 miles, depending on driving conditions. Timing belt replacement is recommended every 90,000-100,000 miles. Regularly inspect the turbocharger, cooling system, and ignition components. Use only manufacturer-recommended fluids and parts to ensure optimal performance and longevity.
Q3 How do I replace the turbocharger in the 2.4L i5 Turbo engine?
How do I replace the turbocharger in the 2.4L i5 Turbo engine?
To replace the turbocharger, first disconnect the battery and remove the air intake system. Drain the engine oil and coolant. Disconnect the exhaust manifold and turbocharger oil and coolant lines. Remove the old turbocharger and install the new one, ensuring all gaskets and seals are properly fitted. Reconnect all components, refill fluids, and test for leaks.
Q4 What should I do if the 2.4L i5 Turbo engine is losing power?
What should I do if the 2.4L i5 Turbo engine is losing power?
If the engine is losing power, check for common issues such as clogged air filters, faulty spark plugs, or a malfunctioning turbocharger. Inspect the fuel system for leaks or blockages. Use an OBD-II scanner to identify error codes. If the issue persists, consult a professional technician for a thorough diagnosis.
Q5 How can I optimize the performance of the 2.4L i5 Turbo engine?
How can I optimize the performance of the 2.4L i5 Turbo engine?
To optimize performance, use high-quality synthetic oil and premium fuel. Regularly clean or replace air filters and ensure the turbocharger is functioning properly. Consider upgrading the exhaust system and ECU tuning for enhanced power output. Maintain proper tire pressure and reduce vehicle weight for improved efficiency.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Volvo S80 2.4L i5 Turbo Engine Service Manual
Coming SoonComprehensive guide covering maintenance, repair, and troubleshooting for the 2.4L i5 Turbo engine.
Volvo Technical Service Bulletin for Turbocharger Updates
Coming SoonDetails updates and fixes for turbocharger-related issues in the 2.4L i5 Turbo engine.
Volvo S80 Parts and Accessories Catalog
Coming SoonCatalog listing OEM and aftermarket parts compatible with the 1998-2006 Volvo S80.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.
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