Volvo Volvo S80 1998-2006 Brakes Specifications
Explore detailed brake specifications for the 1998-2006 Volvo S80, including rotors, pads, calipers, and performance metrics. Ideal for maintenance, repair, and upgrades.
Overview Specifications
This document provides detailed specifications and technical information about the braking system of the 1998-2006 Volvo S80. It is designed to assist owners, mechanics, and enthusiasts in understanding the components, maintenance, and performance of the brakes. Use the search and navigation instructions to quickly find relevant information. The sections are organized to cover key aspects of the braking system, including components, performance, and maintenance tips.
How to Use
Use the search bar to enter keywords related to the brakes, such as 'rotor size' or 'brake pad material'. The results will highlight relevant sections and subsections for quick access.
Scroll through the sections to explore major topics. Click on a section title to expand it and view subsections. Use the quick reference table for a summary of key specifications.
Key Specifications
Front Rotor Diameter
300 mm
Rear Rotor Diameter
292 mm
Brake Pad Thickness (New)
10-12 mm
Stopping Distance (60-0 mph)
120 feet
Brake Fluid Replacement Interval
2 years or 30,000 miles
Available Specifications
Brake System Components
This section covers the primary components of the Volvo S80's braking system, including the brake pads, rotors, calipers, and brake lines. Understanding these parts is essential for maintenance and troubleshooting.
Brake System Components
This section covers the primary components of the Volvo S80's braking system, including the brake pads, rotors, calipers, and brake lines. Understanding these parts is essential for maintenance and troubleshooting.
Brake Pads
- Material: Semi-metallic or ceramic
- Thickness: 10-12 mm (new)
- Replacement interval: Approximately 50,000 miles
- Compatibility: Specific to Volvo S80 models
Brake Rotors
- Type: Ventilated front, solid rear
- Diameter: 300 mm (front), 292 mm (rear)
- Thickness: 24-26 mm (front), 10-12 mm (rear)
- Replacement interval: Inspect every 30,000 miles
Brake Calipers
- Type: Single-piston floating calipers
- Material: Aluminum alloy
- Function: Applies pressure to brake pads
- Maintenance: Check for corrosion and wear
Brake Performance
This section provides information on the braking performance of the Volvo S80, including stopping distance, pedal feel, and system responsiveness. It also covers factors that can affect performance.
Brake Performance
This section provides information on the braking performance of the Volvo S80, including stopping distance, pedal feel, and system responsiveness. It also covers factors that can affect performance.
Stopping Distance
- 60-0 mph: Approximately 120 feet
- 100-0 km/h: Approximately 38 meters
- Influenced by tire condition and road surface
- ABS system enhances stopping efficiency
Pedal Feel
- Firm and responsive
- Hydraulic system ensures consistent pressure
- ABS prevents pedal vibration during hard braking
- Regular bleeding maintains optimal feel
Maintenance and Troubleshooting
This section offers guidance on maintaining the braking system and diagnosing common issues. Regular maintenance ensures safety and extends the lifespan of brake components.
Maintenance and Troubleshooting
This section offers guidance on maintaining the braking system and diagnosing common issues. Regular maintenance ensures safety and extends the lifespan of brake components.
Routine Maintenance
- Inspect brake pads and rotors every 10,000 miles
- Replace brake fluid every 2 years or 30,000 miles
- Check brake lines for leaks or damage
- Lubricate caliper slide pins annually
Common Issues
- Squeaking or grinding noises: Worn brake pads
- Vibration during braking: Warped rotors
- Soft pedal: Air in brake lines or low fluid
- ABS warning light: Sensor or system malfunction
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Brakes Specifications
Overview
- Type
- Hydraulic disc brakes
- Configuration
- Front and rear disc brakes
- Platform
- Volvo P2 platform
- Material
- Cast iron rotors with ceramic pads
- Location
- Wheel-mounted
Dimensions
- Front Rotor Diameter
- 300 mm (11.8 in)
- Rear Rotor Diameter
- 280 mm (11.0 in)
- Front Rotor Thickness
- 25 mm (0.98 in)
- Rear Rotor Thickness
- 22 mm (0.87 in)
- Front Pad Area
- 55 cm² (8.5 in²)
- Rear Pad Area
- 45 cm² (7.0 in²)
- Brake Line Diameter
- 4.75 mm (0.187 in)
Materials
- Rotors
- High-carbon cast iron
- Brake Pads
- Ceramic composite
- Calipers
- Aluminum alloy
- Brake Lines
- Reinforced rubber with steel braiding
Features
- Performance
-
- ABS (Anti-lock Braking System)
- EBD (Electronic Brakeforce Distribution)
- Hydraulic brake assist
- Durability
-
- Corrosion-resistant rotors
- Heat-treated calipers
- Wear-resistant pads
- Maintenance
-
- Wear sensors on brake pads
- Easy-access caliper design
- Self-adjusting parking brake
- Safety
-
- Emergency brake assist
- Hill start assist
- Brake force display
- Comfort
-
- Low-noise ceramic pads
- Smooth brake pedal feel
- Minimal brake dust
Safety Features
- Active Safety
-
- ABS with EBD
- Emergency brake assist
- Passive Safety
-
- Reinforced brake lines
- Heat-resistant components
- Monitoring
-
- Brake pad wear sensors
- Brake fluid level sensor
Comfort Features
- Noise Reduction
-
- Ceramic brake pads
- Vibration-dampening rotors
- Pedal Feel
-
- Linear brake response
- Adjustable pedal height
- Maintenance Ease
-
- Quick-change pad design
- Tool-free rotor inspection
Accessories
- Upgrades
-
- Performance brake pads
- Slotted rotors
- Stainless steel brake lines
- Tools
-
- Brake caliper tool kit
- Rotor micrometer
- Brake fluid tester
- Maintenance Kits
-
- Brake pad replacement kit
- Rotor resurfacing kit
- Brake fluid flush kit
Maintenance
- Service interval
- Every 30,000 miles or 24 months
- Service Items
-
- Inspect brake pads and rotors
- Check brake fluid level
- Test brake system pressure
- Lubricate caliper pins
- Inspect brake lines for wear
- Maintenance Notes
- Use only DOT 4 brake fluid for optimal performance
Warranty
- Parts Warranty
- Miles: 50,000Years: 4Coverage: Brake pads and rotors
- Labor Warranty
- Miles: 50,000Years: 4Coverage: Brake system repairs
- Corrosion Warranty
- Miles: UnlimitedYears: 12Coverage: Brake calipers and lines
- Performance Warranty
- Miles: 30,000Years: 2Coverage: Brake system performance
Production Details
- Manufacturer
- Volvo Cars
- Manufacturing Process
-
- Precision casting for rotors
- CNC machining for calipers
- Automated assembly
- Quality Control
- Rotor inspection: 100% dimensional accuracy checkCaliper Testing: Pressure and leak testingFinal Assembly: Full system performance test
- Sustainability Practices
-
- Recycled materials in brake pads
- Low-emission manufacturing
- Eco-friendly packaging
- Production Metrics
- Annual Output: 500,000 unitsDefect Rate: 0.01%Lead Time: 2 weeks
Service Information for brakes Service
Maintenance and service requirements specific to this component
- Inspect brake pads and rotors
- Check brake fluid level
- Test brake system pressure
- Lubricate caliper pins
- Inspect brake lines for wear
Use only DOT 4 brake fluid for optimal performance
- Replace brake pads
- Resurface or replace rotors
- Flush brake fluid
- Inspect ABS sensors
- Check parking brake adjustment
Special tools required for rotor resurfacing
- Replace brake pads and rotors
- Replace brake fluid
- Inspect and replace brake lines if necessary
- Test ABS and EBD systems
- Perform full brake system overhaul
Critical to replace all wear components at this interval
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 What brake components are compatible with the 1998-2006 Volvo S80?
What brake components are compatible with the 1998-2006 Volvo S80?
The 1998-2006 Volvo S80 is compatible with brake pads, rotors, and calipers designed specifically for this model year range. Ensure the parts meet Volvo’s specifications, such as rotor diameter (typically 286mm for front and 292mm for rear) and pad dimensions. Always verify compatibility with your vehicle’s trim level, as variations exist. OEM or high-quality aftermarket parts are recommended for optimal performance and safety.
Q2 How often should I maintain the brakes on my Volvo S80?
How often should I maintain the brakes on my Volvo S80?
Regular brake maintenance is essential for safety. Inspect brake pads every 12,000 miles and replace them if worn below 3mm. Rotors should be checked for thickness and wear every 25,000 miles. Brake fluid should be flushed every 30,000 miles or as recommended by Volvo. Address any unusual noises, vibrations, or reduced braking performance immediately to avoid further damage.
Q3 How do I replace the brake pads on a 1998-2006 Volvo S80?
How do I replace the brake pads on a 1998-2006 Volvo S80?
To replace brake pads, first, safely lift the vehicle and remove the wheels. Unbolt the brake caliper and suspend it to avoid damaging the brake line. Remove the old pads and inspect the rotors. Install the new pads, ensuring they’re properly seated. Reattach the caliper and tighten the bolts to the manufacturer’s torque specifications. Test the brakes before driving to ensure proper function.
Q4 What should I do if my Volvo S80 brakes are making noise?
What should I do if my Volvo S80 brakes are making noise?
Brake noise can indicate worn pads, glazed rotors, or debris. Inspect the brake pads for wear and replace if necessary. Check rotors for uneven wear or scoring and resurface or replace them. Ensure all components are properly lubricated, especially the caliper slide pins. If noise persists, consult a professional to diagnose underlying issues such as caliper or suspension problems.
Q5 How can I optimize the braking performance of my Volvo S80?
How can I optimize the braking performance of my Volvo S80?
To optimize braking performance, use high-quality brake pads and rotors designed for your Volvo S80. Ensure proper bedding-in of new pads by following the manufacturer’s instructions. Regularly check and maintain brake fluid levels, using DOT 4 fluid as recommended. Inspect the braking system for wear and ensure all components are properly aligned and lubricated. Avoid aggressive driving to extend brake life.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Volvo S80 1998-2006 Service Manual
Coming SoonComprehensive guide covering brake system maintenance, repair, and troubleshooting for the Volvo S80.
Volvo S80 Brake System Technical Bulletin
Coming SoonTechnical service bulletin addressing common brake issues and recommended solutions for the 1998-2006 Volvo S80.
Volvo S80 Brake Parts Catalog
Coming SoonDetailed catalog of OEM and aftermarket brake components compatible with the 1998-2006 Volvo S80.
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Technical Information
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