Volvo Volvo S80 2006-2016 Brakes Specifications
Volvo Volvo S80 2006-2016

Volvo Volvo S80 2006-2016 Brakes Specifications

Explore the detailed brake specifications for the 2006-2016 Volvo S80, including rotor sizes, pad materials, and caliper configurations. Ideal for maintenance, repairs, and upgrades.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the braking system of the 2006-2016 Volvo S80. It is designed to assist users in understanding the components, performance, and maintenance requirements of the brakes. Use the search and navigation instructions to quickly locate specific details or browse through the sections for a comprehensive overview.

How to Use

Use the search functionality to find specific terms or components related to the brakes. Enter keywords such as 'rotor size' or 'brake pad material' to quickly locate relevant information.

Navigate through the document by scrolling through the sections or using the table of contents. Each section is organized into subsections with detailed technical points for easy reference.

Key Specifications

Front Rotor Diameter

320 mm

Rear Rotor Diameter

302 mm

Brake Pad Thickness (New)

10-12 mm

Stopping Distance (60-0 mph)

120-130 feet

Brake Fluid Replacement Interval

2 years or 30,000 miles

Available Specifications

Brake System Components

This section covers the primary components of the Volvo S80's braking system, including the brake pads, rotors, calipers, and hydraulic system. Understanding these components is essential for maintenance and performance optimization.

Brake Pads
  • Material: Semi-metallic or ceramic
  • Thickness: 10-12 mm (new)
  • Replacement interval: 30,000-70,000 miles
  • Compatibility: Specific to 2006-2016 S80 models
Brake Rotors
  • Type: Ventilated front, solid rear
  • Diameter: 320 mm (front), 302 mm (rear)
  • Thickness: 28 mm (front), 12 mm (rear)
  • Material: Cast iron
Brake Calipers
  • Type: Single-piston floating
  • Material: Aluminum alloy
  • Function: Applies pressure to brake pads
  • Maintenance: Inspect for corrosion and wear

Brake Performance

This section provides information on the braking performance of the Volvo S80, including stopping distance, pedal feel, and system responsiveness. These details are crucial for evaluating the vehicle's safety and handling.

Stopping Distance
  • 60-0 mph: 120-130 feet
  • 100-0 km/h: 37-40 meters
  • Influenced by tire condition and road surface
  • ABS ensures controlled stopping
Pedal Feel
  • Firm and responsive
  • Minimal pedal travel
  • Feedback: Linear and predictable
  • Adjustable via brake booster settings
System Responsiveness
  • ABS activation: Immediate during hard braking
  • Electronic Brake Distribution (EBD): Optimizes brake force
  • Brake Assist: Enhances emergency braking
  • Regenerative braking on hybrid models

Maintenance and Troubleshooting

This section outlines maintenance schedules, common issues, and troubleshooting tips for the Volvo S80's braking system. Regular maintenance ensures optimal performance and longevity.

Maintenance Schedule
  • Inspect brake pads every 10,000 miles
  • Replace brake fluid every 2 years or 30,000 miles
  • Check rotors for wear and warping
  • Lubricate caliper slides annually
Common Issues
  • Squeaking or grinding noises
  • Vibration during braking
  • Soft or spongy pedal
  • Uneven pad wear
Troubleshooting Tips
  • Check for air in the brake lines
  • Inspect brake hoses for leaks
  • Test ABS sensors for functionality
  • Ensure proper rotor alignment

Brakes Specifications

Overview

Type
Hydraulic Disc Brakes
Configuration
Front and Rear Disc
Platform
Volvo P3 Platform
Material
Cast Iron Rotors with Ceramic Pads
Location
Wheel Hub Assembly

Dimensions

Front Rotor Diameter
320 mm / 12.6 in
Rear Rotor Diameter
302 mm / 11.9 in
Front Rotor Thickness
28 mm / 1.1 in
Rear Rotor Thickness
22 mm / 0.87 in
Brake Pad Length
150 mm / 5.9 in
Brake Pad Width
60 mm / 2.36 in
Brake Pad Thickness
12 mm / 0.47 in
Caliper Piston Diameter
57 mm / 2.24 in

Materials

Rotors
High-carbon Cast Iron
Brake Pads
Ceramic Composite
Calipers
Aluminum Alloy
Brake Lines
Reinforced Rubber with Steel Braiding

Features

Performance
  • ABS (Anti-lock Braking System)
  • EBD (Electronic Brakeforce Distribution)
  • Hydraulic Brake Assist
Durability
  • Corrosion-resistant Rotors
  • Heat-treated Calipers
  • Long-lasting Ceramic Pads
Safety
  • Emergency Brake Light Activation
  • Hill Start Assist
  • Automatic Brake Drying
Technology
  • Brake-by-Wire System
  • Integrated Parking Brake
  • Wear Sensor Integration
Comfort
  • Low Noise Operation
  • Smooth Brake Engagement
  • Reduced Vibration

Safety Features

Active Safety
  • ABS with Corner Traction Control
  • Collision Warning with Auto Brake
Passive Safety
  • Reinforced Brake Lines
  • Dual-circuit Hydraulic System
Emergency Features
  • Emergency Brake Assist
  • Automatic Brake Drying in Wet Conditions

Comfort Features

Noise Reduction
  • Ceramic Pads for Quiet Operation
  • Vibration Dampening Rotors
Pedal Feel
  • Linear Brake Response
  • Adjustable Pedal Resistance
Maintenance Ease
  • Wear Indicator Sensors
  • Easy-access Caliper Design

Accessories

Upgrades
  • Performance Brake Pads
  • Slotted Rotors
  • Stainless Steel Brake Lines
Tools
  • Brake Pad Spreader
  • Caliper Compression Tool
  • Torque Wrench
Replacement Parts
  • OEM Rotors
  • Ceramic Brake Pads
  • Caliper Repair Kits

Maintenance

Service interval
Every 30,000 miles or 24 months
Service Items
  • Inspect Brake Pads
  • Check Rotor Thickness
  • Lubricate Caliper Slides
  • Inspect Brake Lines
  • Test ABS Functionality
Maintenance Notes
Replace brake fluid every 2 years or 30,000 miles. Always use Volvo-approved brake components.

Warranty

Basic Warranty
Miles: 50,000
Years: 4
Coverage: Parts and Labor
Corrosion Warranty
Miles: Unlimited
Years: 12
Coverage: Rust Perforation
Powertrain Warranty
Miles: 100,000
Years: 5
Coverage: Brake System Components
Extended Warranty
Miles: 120,000
Years: 7
Coverage: Optional Extended Coverage

Production Details

Manufacturer
Volvo Cars
Manufacturing Process
  • Precision Casting for Rotors
  • CNC Machining for Calipers
  • Automated Assembly
Quality Control
Testing: Heat Cycle Testing, Vibration Analysis, Hydraulic Pressure Testing
Certifications: ISO 9001, ISO 14001
Sustainability Practices
  • Recycled Materials in Pads
  • Low-emission Manufacturing
  • Eco-friendly Packaging
Production Metrics
Annual Output: 500,000 Units
Defect Rate: 0.01%
Lead Time: 2 Weeks

Service Information for brakes Service

Maintenance and service requirements specific to this component

30,000
24
  • Inspect Brake Pads and Rotors
  • Check Brake Fluid Level
  • Lubricate Caliper Slides
  • Test ABS Functionality
  • Inspect Brake Lines for Wear

Ensure brake fluid is replaced if moisture content exceeds 3%.

60,000
48
  • Replace Brake Pads
  • Resurface or Replace Rotors
  • Flush Brake Fluid System
  • Inspect Calipers for Wear
  • Check Parking Brake Functionality

Use only Volvo-approved brake components for replacements.

100,000
84
  • Replace Brake Rotors
  • Inspect and Replace Brake Lines if Necessary
  • Overhaul Calipers
  • Test Emergency Brake System
  • Perform Full Brake System Diagnostics

Major service may require specialized tools and software.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Are these brakes compatible with all 2006-2016 Volvo S80 models?

Yes, these brakes are designed to be compatible with all 2006-2016 Volvo S80 models, including both front and rear brake systems. They meet OEM specifications and are suitable for both standard and high-performance driving conditions. Always verify compatibility with your specific trim level and engine type before purchase.

Q2

What is the recommended maintenance schedule for Volvo S80 brakes?

Volvo recommends inspecting brake pads and rotors every 10,000-15,000 miles. Replace brake pads when they reach 3mm thickness or show signs of wear. Rotors should be checked for warping or scoring and replaced if necessary. Brake fluid should be flushed every 30,000 miles or as specified in your owner’s manual.

Q3

How do I replace the brake pads on a 2006-2016 Volvo S80?

To replace brake pads, lift the vehicle and remove the wheels. Unbolt the caliper and suspend it to avoid damaging the brake line. Remove the old pads and inspect the rotors. Install new pads, reassemble the caliper, and torque bolts to manufacturer specifications. Test the brakes before driving.

Q4

What should I do if my brakes are squeaking or vibrating?

Squeaking or vibrating brakes may indicate worn pads, uneven rotor surfaces, or debris in the braking system. Inspect pads and rotors for wear or damage. Clean the brake components and apply anti-squeal compound if necessary. If issues persist, consider resurfacing or replacing the rotors.

Q5

How can I optimize the performance of my Volvo S80 brakes?

To optimize brake performance, use high-quality brake pads and rotors designed for your driving style. Regularly clean brake components to prevent debris buildup. Ensure proper bedding-in of new pads and rotors. Avoid aggressive braking and maintain proper tire pressure for balanced braking.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2006-2016 Volvo S80 Brake System Service Manual

Coming Soon

Detailed guide covering brake system maintenance, repair, and troubleshooting for the 2006-2016 Volvo S80.

Volvo S80 Brake System Technical Bulletin

Coming Soon

Technical service bulletin addressing common brake system issues and updates for the 2006-2016 Volvo S80.

Volvo S80 Brake Parts and Accessories Catalog

Coming Soon

Comprehensive catalog of OEM and aftermarket brake parts for the 2006-2016 Volvo S80.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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