Volvo Volvo S80 2006-2016 Suspension Specifications
Volvo Volvo S80 2006-2016

Volvo Volvo S80 2006-2016 Suspension Specifications

Explore detailed suspension specifications for the 2006-2016 Volvo S80, including shock absorbers, struts, springs, and alignment settings. Perfect for maintenance, repairs, and upgrades.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the suspension system of the 2006-2016 Volvo S80. It is designed to assist mechanics, enthusiasts, and owners in understanding the suspension components, configurations, and maintenance requirements. Use the search and navigation instructions to quickly locate specific details or browse through sections for comprehensive insights.

How to Use

Use the search bar to enter keywords like 'front suspension' or 'shock absorbers' to find relevant sections. Ensure your search terms are specific for accurate results.

Scroll through the sections or use the table of contents to jump to specific topics. Each section is organized into subsections for easy access to detailed information.

Key Specifications

Front Suspension Type

MacPherson Strut

Rear Suspension Type

Multi-Link

Shock Absorber Type

Gas-Charged

Anti-Roll Bar Diameter (Front)

24 mm

Anti-Roll Bar Diameter (Rear)

22 mm

Available Specifications

Front Suspension

The front suspension of the 2006-2016 Volvo S80 is designed for optimal handling and comfort. It features a MacPherson strut setup with advanced components to ensure stability and responsiveness. This section covers the key elements of the front suspension system.

MacPherson Strut Configuration
  • Utilizes a single lower control arm for reduced weight
  • Integrated coil spring and shock absorber for compact design
  • Anti-roll bar for improved cornering stability
  • Rubber bushings for noise and vibration reduction
Steering and Alignment
  • Electric power steering for precise control
  • Adjustable camber and caster angles
  • Self-leveling system for consistent ride height
  • Tie rods and ball joints for smooth steering response

Rear Suspension

The rear suspension system of the Volvo S80 is engineered to provide a balanced and comfortable ride. It incorporates a multi-link design with advanced damping technology to handle varying road conditions effectively.

Multi-Link Suspension
  • Independent suspension for each rear wheel
  • Trailing arms and lateral links for stability
  • Coil springs and shock absorbers for ride comfort
  • Anti-roll bar to minimize body roll
Damping and Load Management
  • Adaptive dampers for dynamic ride adjustment
  • Load-leveling system for heavy cargo conditions
  • Hydraulic bushings for enhanced durability
  • Rear subframe for structural rigidity

Suspension Maintenance

Proper maintenance of the suspension system is crucial for ensuring longevity and performance. This section outlines key maintenance tasks and tips for the 2006-2016 Volvo S80 suspension.

Inspection and Replacement
  • Regularly inspect shock absorbers for leaks or wear
  • Check bushings and mounts for cracks or deterioration
  • Replace worn-out components with OEM parts
  • Ensure proper alignment after component replacement
Lubrication and Adjustments
  • Lubricate suspension joints to prevent squeaking
  • Adjust ride height sensors if equipped
  • Tighten suspension bolts to specified torque
  • Monitor tire wear for signs of suspension issues

Component Specifications

Overview

Type
Independent MacPherson strut front, multi-link rear
Configuration
Front and rear independent suspension
Platform
Volvo P3 platform
Material
High-strength steel and aluminum components
Location
Front and rear axles

Dimensions

Front Strut Length
22.5 inches (571.5 mm)
Rear Shock ABSorber Length
20.8 inches (528.3 mm)
Front Spring Diameter
5.9 inches (150 mm)
Rear Spring Diameter
6.3 inches (160 mm)
Front Sway Bar Thickness
1.1 inches (28 mm)
Rear Sway Bar Thickness
0.9 inches (23 mm)
Wheelbase
111.6 inches (2835 mm)
Track Width
62.4 inches (1585 mm)

Materials

Springs
High-tensile steel
Shock ABSorbers
Steel with hydraulic fluid
Control Arms
Forged aluminum
Bushings
Rubber and polyurethane
Sway Bars
Hollow steel

Features

Adjustability
  • Electronically adjustable dampers (optional)
  • Manual ride height adjustment (optional)
  • Sport mode suspension tuning
Damping
  • Gas-charged shock absorbers
  • Twin-tube design
  • Variable damping rates
Stability
  • Anti-roll bars front and rear
  • Dynamic Stability Control (DSC)
  • Traction Control System (TCS)
Load Handling
  • Heavy-duty springs
  • Load-leveling rear suspension (optional)
  • Towing package compatibility
Durability
  • Corrosion-resistant coatings
  • Reinforced mounting points
  • Sealed bearings

Safety Features

Crash Protection
  • Energy-absorbing subframe
  • Collapsible suspension components
Stability
  • Electronic Stability Program (ESP)
  • Roll Stability Control (RSC)
Braking
  • Integrated brake force distribution
  • Anti-lock Braking System (ABS) compatibility

Comfort Features

Ride Quality
  • Progressive rate springs
  • Hydraulic rebound stops
  • Noise-reducing bushings
Vibration Dampening
  • Isolated subframe mounts
  • Hydraulic engine mounts
Adjustability
  • Comfort mode suspension setting
  • Adaptive damping system
Noise Reduction
  • Acoustic dampening materials
  • Sealed suspension joints

Accessories

Performance Upgrades
  • Sport-tuned springs
  • Adjustable coilovers
  • Upgraded sway bars
Maintenance Tools
  • Spring compressors
  • Strut removal tools
  • Alignment kits
Replacement Parts
  • OEM shock absorbers
  • Polyurethane bushings
  • Heavy-duty control arms

Maintenance

Service interval
Every 50,000 miles or 5 years
Service Items
  • Inspect shock absorbers for leaks
  • Check bushings for wear
  • Lubricate suspension joints
  • Inspect alignment
  • Tighten mounting bolts
Maintenance Notes
Regular alignment checks recommended, especially after impact or towing.

Warranty

Basic
Miles: 50,000
Years: 4
Coverage: Defects in materials and workmanship
Corrosion
Miles: Unlimited
Years: 12
Coverage: Perforation corrosion only
Powertrain
Miles: 100,000
Years: 5
Coverage: Suspension components included
Extended
Miles: 120,000
Years: 7
Coverage: Optional extended warranty available

Production Details

Manufacturer
Volvo Cars
Manufacturing Process
  • Robotic assembly
  • Precision forging
  • Heat treatment
Quality Control
Testing: Durability testing, Vibration testing, Corrosion resistance testing
Standards: ISO 9001 certified, Volvo internal quality standards
Sustainability Practices
  • Recycled materials in components
  • Energy-efficient manufacturing
  • Waste reduction programs
Production Metrics
Annual Output: 500,000 units
Defect Rate: Less than 0.1%
Lead Time: 2 weeks

Service Information for suspension Service

Maintenance and service requirements specific to this component

50,000
60
  • Inspect shock absorbers for leaks
  • Check bushings for wear
  • Lubricate suspension joints
  • Inspect alignment
  • Tighten mounting bolts

Alignment should be checked after any impact or towing.

100,000
120
  • Replace shock absorbers
  • Inspect and replace worn bushings
  • Check and replace sway bar links
  • Inspect control arms
  • Perform full suspension alignment

Special tools required for spring compression and strut removal.

150,000
180
  • Complete suspension overhaul
  • Replace all rubber components
  • Inspect and replace subframe mounts
  • Check and replace wheel bearings
  • Perform dynamic suspension testing

Major service may require specialized equipment and expertise.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What suspension components are compatible with the 2006-2016 Volvo S80?

The 2006-2016 Volvo S80 is compatible with a range of suspension components, including struts, shocks, springs, and control arms designed specifically for this model. Ensure compatibility by verifying part numbers with Volvo's official catalog or consulting a trusted supplier. The S80 uses a MacPherson strut front suspension and a multi-link rear suspension, so components must match these specifications for optimal performance and safety.

Q2

What are the maintenance requirements for the Volvo S80 suspension system?

Regular maintenance for the Volvo S80 suspension includes inspecting shocks, struts, and bushings every 30,000 miles. Replace worn components promptly to avoid uneven tire wear and handling issues. Lubricate suspension joints during routine service, and check alignment annually or after significant impacts. Proper maintenance ensures a smooth ride, extends component lifespan, and maintains vehicle safety.

Q3

How do I replace the front struts on a 2006-2016 Volvo S80?

To replace the front struts on a 2006-2016 Volvo S80, first, secure the vehicle on a lift or jack stands. Remove the wheel and disconnect the sway bar link and brake line bracket. Support the lower control arm, then unbolt the strut from the steering knuckle and remove the upper strut mount bolts. Install the new strut in reverse order, ensuring all bolts are torqued to factory specifications. Perform an alignment after replacement.

Q4

What are common suspension issues in the Volvo S80 and how can I troubleshoot them?

Common suspension issues in the Volvo S80 include knocking noises, uneven tire wear, and poor handling. Knocking noises often indicate worn strut mounts or bushings. Uneven tire wear may suggest misalignment or damaged suspension components. Poor handling can result from worn shocks or springs. Inspect components visually, test drive the vehicle, and use diagnostic tools to pinpoint issues before replacing parts.

Q5

How can I optimize the suspension performance of my Volvo S80?

To optimize suspension performance, consider upgrading to high-performance shocks, struts, or lowering springs for improved handling and stability. Ensure proper alignment and tire pressure, and replace worn bushings and mounts. Regularly inspect and maintain suspension components to prevent degradation. For enhanced comfort and performance, consult a professional for tailored recommendations based on your driving needs.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Volvo S80 Service Manual (2006-2016)

Coming Soon

Comprehensive service manual covering suspension system maintenance, repair, and troubleshooting for the 2006-2016 Volvo S80.

Volvo S80 Technical Service Bulletin: Suspension Noise

Coming Soon

Technical bulletin addressing common suspension noise issues and recommended solutions for the 2006-2016 Volvo S80.

Volvo S80 Suspension Parts Catalog

Coming Soon

Detailed catalog of OEM and aftermarket suspension parts for the 2006-2016 Volvo S80, including compatibility information.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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