Volvo Volvo S80 2006-2016 TF-80 Transmission Transmission Specifications
Volvo Volvo S80 2006-2016

Volvo Volvo S80 2006-2016 TF-80 Transmission Specifications

This document provides detailed technical specifications for the TF-80 transmission used in the 2006-2016 Volvo S80. It includes information on gear ratios, torque capacity, fluid requirements, and maintenance intervals. These specifications are essential for mechanics, enthusiasts, and owners looking to understand the transmission's performance, ensure proper maintenance, or plan upgrades. The data is sourced from official Volvo service manuals and technical guides, ensuring accuracy and reliability. Whether you're diagnosing issues, performing repairs, or optimizing performance, this resource offers valuable insights into one of the most critical components of the Volvo S80.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the TF-80 transmission used in the 2006-2016 Volvo S80. It is designed to assist technicians, enthusiasts, and owners in understanding the transmission's features, maintenance requirements, and performance characteristics. Use the search and navigation instructions to quickly locate specific details or browse through the sections for a comprehensive understanding of the TF-80 transmission.

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Key Specifications

Transmission Type

6-speed automatic

Max Torque

440 Nm

Fluid Type

JWS 3309

Service Interval

60,000 miles

Weight

85 kg

Available Specifications

General Specifications

This section covers the basic technical specifications of the TF-80 transmission, including its design, compatibility, and key features. It provides an overview of the transmission's capabilities and its role in the Volvo S80's performance.

Design and Compatibility
  • 6-speed automatic transmission
  • Designed for transverse engine layouts
  • Compatible with front-wheel-drive and all-wheel-drive systems
  • Wet clutch system for improved durability
  • Supports torque up to 440 Nm
  • Used in various Volvo models, including the S80
Key Features
  • Adaptive shift logic for smooth gear changes
  • Manual shift mode for driver control
  • Low internal friction for improved fuel efficiency
  • Compact and lightweight design
  • Integrated torque converter
  • Designed for long service intervals

Performance and Maintenance

This section focuses on the performance characteristics of the TF-80 transmission and provides guidelines for maintenance and troubleshooting. It includes information on fluid requirements, common issues, and recommended service intervals.

Performance Characteristics
  • Smooth and responsive gear shifts
  • Optimized for both city and highway driving
  • Supports sport mode for enhanced performance
  • Low noise and vibration levels
  • Efficient power transfer for improved acceleration
  • Adaptive to driving conditions and driver behavior
Maintenance Guidelines
  • Use only approved transmission fluid (JWS 3309 or equivalent)
  • Fluid change recommended every 60,000 miles
  • Regular inspection of transmission mounts and linkages
  • Monitor for signs of fluid leaks or contamination
  • Check for software updates at authorized service centers
  • Replace transmission filter during fluid changes

Common Issues and Solutions

This section addresses common problems associated with the TF-80 transmission and provides practical solutions. It includes troubleshooting tips and recommendations for addressing specific issues.

Common Problems
  • Delayed or harsh gear shifts
  • Transmission slipping or hesitation
  • Fluid leaks from seals or gaskets
  • Unusual noises during operation
  • Check engine light due to transmission codes
  • Overheating in extreme conditions
Troubleshooting Tips
  • Check transmission fluid level and condition
  • Inspect for damaged or worn seals
  • Reset transmission control module (TCM)
  • Perform a fluid flush if contamination is suspected
  • Replace faulty solenoids or sensors
  • Consult a professional for complex issues

Transmission Specifications

Overview

Type
6-speed automatic transmission
Configuration
Front-wheel drive / All-wheel drive
Platform
Volvo P3 platform
Material
Aluminum alloy casing
Location
Mounted longitudinally in the engine bay

Dimensions

Length
28.5 inches (724 mm)
Width
22.8 inches (579 mm)
Height
18.3 inches (465 mm)
Weight
187 lbs (85 kg)
input Shaft Diameter
1.2 inches (30.5 mm)
Output Shaft Diameter
1.1 inches (28 mm)
Fluid Capacity
7.4 quarts (7 liters)

Materials

Casing
Aluminum alloy
Gears
Hardened steel
Clutch Packs
Composite friction materials
Seals
Viton rubber
Cooling Lines
Stainless steel

Features

Shift Technology
  • Adaptive shift logic
  • Manual shift mode
  • Sport mode
  • Winter mode
Cooling
  • Integrated transmission cooler
  • Thermostatically controlled fluid flow
  • Auxiliary cooler option
Durability
  • Reinforced gear sets
  • High-torque capacity
  • Sealed bearings
Efficiency
  • Low internal friction design
  • Optimized gear ratios
  • Eco mode for fuel savings
integration
  • CAN bus communication
  • Compatible with Volvo's AWD system
  • Seamless integration with engine management

Safety Features

Fail Safe
  • Limp-home mode
  • Overheat protection
  • Fluid pressure monitoring
Stability
  • Torque vectoring support
  • Traction control integration
Diagnostics
  • On-board diagnostics (OBD-II)
  • Real-time fault code logging

Comfort Features

Smoothness
  • Adaptive shift smoothing
  • Low vibration design
Noise Reduction
  • Acoustic damping materials
  • Precision gear meshing
Responsiveness
  • Quick shift response
  • Predictive gear selection
Customization
  • Driver-selectable modes
  • Personalized shift patterns

Accessories

Cooling
  • Auxiliary transmission cooler
  • Thermal wrap kits
  • High-capacity fluid pans
Performance
  • Upgraded clutch packs
  • High-performance fluid
  • Shift improvement kits
Diagnostics
  • OBD-II scan tools
  • Transmission-specific software
  • Pressure testing kits

Maintenance

Service interval
Every 60,000 miles or 5 years
Service Items
  • Fluid and filter replacement
  • Seal inspection
  • Clutch pack wear check
  • Solenoid testing
  • Cooling system inspection
Maintenance Notes
Use only Volvo-approved transmission fluid for optimal performance.

Warranty

Basic
Miles: 50,000
Years: 4
Coverage: Parts and labor
Powertrain
Miles: 100,000
Years: 7
Coverage: Transmission components
Extended
Miles: 150,000
Years: 10
Coverage: Major components only
Corrosion
Miles: Unlimited
Years: 12
Coverage: Casing and external parts

Production Details

Manufacturer
Aisin AW
Manufacturing Process
  • Precision CNC machining
  • Automated assembly
  • Laser alignment
Quality Control
Testing: Dyno testing, Pressure testing, Thermal cycling
Standards: ISO 9001 certified, Volvo-specific quality protocols
Sustainability
  • Recyclable materials
  • Low-emission manufacturing
  • Energy-efficient processes
Production Metrics
Units Per Year: Approximately 500,000
Defect Rate: Less than 0.1%

Service Information for tf 80 transmission Service

Maintenance and service requirements specific to this component

30,000
24
  • Inspect fluid level and condition
  • Check for leaks
  • Test shift solenoids
  • Inspect cooling lines
  • Reset adaptive shift logic

Early inspection recommended for high-stress driving conditions.

60,000
60
  • Replace transmission fluid
  • Replace filter
  • Inspect clutch packs
  • Check torque converter
  • Test pressure sensors

Use only Volvo-approved fluids and parts.

120,000
120
  • Full transmission flush
  • Replace seals and gaskets
  • Inspect gear sets
  • Test valve body
  • Perform dyno testing

Major service requires specialized tools and expertise.

Common Questions

Find answers to common questions about torque specifications

Q1

Is the TF-80 transmission compatible with all 2006-2016 Volvo S80 models?

The TF-80 transmission is compatible with most 2006-2016 Volvo S80 models, particularly those with 2.5T, 3.2, and T6 engines. However, compatibility may vary based on specific engine configurations and regional specifications. Always verify your vehicle's VIN and consult the manufacturer's compatibility chart before purchasing or installing the transmission.

Q2

What are the maintenance requirements for the TF-80 transmission?

The TF-80 transmission requires regular maintenance, including fluid changes every 60,000 miles or as recommended by Volvo. Use only approved ATF fluid (e.g., JWS 3309). Inspect for leaks, ensure proper fluid levels, and check for software updates. Regular servicing helps prevent issues like slipping, harsh shifting, or premature wear.

Q3

How do I replace the TF-80 transmission in a 2006-2016 Volvo S80?

Replacing the TF-80 transmission involves lifting the vehicle, removing the undercarriage protection, disconnecting the driveshaft, and detaching the transmission mounts. Drain the fluid, disconnect electrical connectors, and unbolt the transmission. Install the new unit by reversing the steps, ensuring proper alignment and torque specifications. Refill with approved ATF and perform a system reset if necessary.

Q4

What should I do if my TF-80 transmission is slipping or shifting harshly?

If your TF-80 transmission is slipping or shifting harshly, first check the fluid level and condition. Low or degraded fluid can cause these issues. Inspect for leaks, ensure the transmission control module (TCM) is functioning, and check for error codes using a diagnostic tool. If problems persist, consult a professional for further diagnosis.

Q5

How can I optimize the performance of my TF-80 transmission?

To optimize TF-80 transmission performance, use only approved ATF fluid, ensure regular maintenance, and keep the transmission software updated. Avoid aggressive driving and excessive towing. Consider installing an aftermarket transmission cooler for heavy-duty use. Regularly inspect for leaks and ensure proper fluid levels to maintain smooth operation.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Volvo S80 TF-80 Transmission Service Manual

Coming Soon

Detailed service manual covering installation, maintenance, and troubleshooting for the TF-80 transmission in 2006-2016 Volvo S80 models.

TF-80 Transmission Technical Bulletin

Coming Soon

Technical service bulletin addressing common issues, updates, and fixes for the TF-80 transmission in Volvo S80 models.

Volvo S80 TF-80 Transmission Parts Catalog

Coming Soon

Comprehensive catalog of OEM and aftermarket parts for the TF-80 transmission, including gaskets, seals, and fluid recommendations.

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Technical Information
  • All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
  • Vehicle specifications and procedures may vary by model year, trim level, and region.
  • Always follow the manufacturer's recommended procedures and safety precautions.
  • Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
  • If you're unsure about any procedure, consult a qualified professional mechanic.
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About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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