Volvo Volvo S90 2016-present Exhaust Specifications
Volvo Volvo S90 2016-present

Volvo Volvo S90 2016-present Exhaust Specifications

Discover detailed exhaust system specifications for the 2016-Present Volvo S90, including pipe dimensions, catalytic converters, mufflers, and emission compliance. Essential for maintenance, repair, and upgrades.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the exhaust system of the 2016-Present Volvo S90. It is designed to assist users in understanding the components, performance, and maintenance requirements of the exhaust system. Use the search and navigation instructions to quickly find relevant information.

How to Use

Use the search bar to enter keywords related to the exhaust system, such as 'catalytic converter' or 'muffler'. Results will highlight relevant sections and subsections.

Scroll through the document or use the table of contents to jump to specific sections. Each section is organized into subsections for easy access to detailed information.

Key Specifications

Exhaust Material

Stainless Steel

Catalytic Converter Type

Three-Way

Muffler Design

Dual-Chamber

Exhaust Diameter

2.5 inches

Emission Standard

Euro 6

Available Specifications

Exhaust System Components

This section outlines the key components of the Volvo S90's exhaust system, including the catalytic converter, muffler, and exhaust pipes. Learn about their functions and materials used in construction.

Catalytic Converter
  • Reduces harmful emissions by converting pollutants into less harmful gases.
  • Made from stainless steel for durability and corrosion resistance.
  • Includes a honeycomb structure coated with precious metals like platinum and palladium.
  • Designed to meet Euro 6 emission standards.
Muffler
  • Reduces exhaust noise using sound-dampening materials.
  • Constructed from aluminized steel for heat resistance.
  • Features a dual-chamber design for optimal noise reduction.
  • Includes a resonator for smoother exhaust flow.
Exhaust Pipes
  • Made from high-grade stainless steel for longevity.
  • Designed with a mandrel-bent construction for smooth airflow.
  • Includes heat shields to protect surrounding components.
  • Available in dual or single exhaust configurations depending on the engine.

Performance and Efficiency

This section covers the performance characteristics of the exhaust system, including backpressure, flow efficiency, and its impact on engine performance.

Backpressure Management
  • Optimized to balance performance and emissions.
  • Low backpressure design enhances engine efficiency.
  • Includes a variable exhaust valve for dynamic control.
  • Reduces turbo lag in turbocharged models.
Flow Efficiency
  • Engineered for maximum exhaust gas flow.
  • Smooth internal surfaces minimize turbulence.
  • Supports high horsepower and torque outputs.
  • Enhances fuel economy by reducing engine load.

Maintenance and Durability

This section provides guidance on maintaining the exhaust system, including inspection intervals, common issues, and tips for extending its lifespan.

Inspection and Cleaning
  • Inspect the exhaust system every 12,000 miles or annually.
  • Check for rust, cracks, or loose components.
  • Clean the exterior with a mild detergent and water.
  • Avoid harsh chemicals that can damage the finish.
Common Issues
  • Rust due to exposure to moisture and road salt.
  • Cracks in the exhaust manifold or pipes.
  • Loose or damaged hangers causing rattling noises.
  • Catalytic converter failure due to contamination.
Lifespan Extension
  • Use high-quality fuel to reduce catalytic converter wear.
  • Avoid short trips to prevent moisture buildup.
  • Install aftermarket heat shields for added protection.
  • Replace worn components promptly to avoid further damage.

Component Specifications

Overview

Type
Dual Exhaust System
Configuration
Rear Exit
Platform
Scalable Product Architecture (SPA)
Material
Stainless Steel
Location
Underbody, Rear

Dimensions

Overall Length
80 inches (203.2 cm)
Pipe Diameter
2.5 inches (6.35 cm)
Tailpipe Diameter
3.5 inches (8.89 cm)
Muffler Length
24 inches (60.96 cm)
Muffler Width
10 inches (25.4 cm)
Muffler Height
8 inches (20.32 cm)
Catalytic Converter Length
12 inches (30.48 cm)

Materials

Pipes
304 Stainless Steel
Muffler
Aluminized Steel
Catalytic Converter
Ceramic Substrate
Tailpipes
Polished Stainless Steel

Features

Performance
  • Optimized Back Pressure
  • Enhanced Exhaust Flow
  • Reduced Restriction
Acoustics
  • Tuned Exhaust Note
  • Active Sound Dampening
  • Quiet Cruising Mode
Durability
  • Corrosion-Resistant Coating
  • High-Temperature Tolerance
  • Impact-Resistant Design
Aesthetics
  • Polished Tailpipes
  • Integrated Design
  • Branded Tips
Environmental
  • Low Emissions
  • Eco-Friendly Materials
  • Recyclable Components

Safety Features

Thermal Protection
  • Heat Shields
  • Insulated Pipes
Structural
  • Reinforced Hangers
  • Crash-Resistant Design
Emissions
  • Catalytic Converter
  • Oxygen Sensors

Comfort Features

Noise Reduction
  • Advanced Muffler Design
  • Sound Insulation
Vibration Dampening
  • Flexible Joints
  • Rubber Mounts
Temperature Control
  • Heat Dissipation
  • Cooling Fins
Driving Comfort
  • Smooth Exhaust Flow
  • Reduced Resonance

Accessories

Tailpipes
  • Chrome Tips
  • Carbon Fiber Tips
  • Custom Finishes
Performance
  • High-Flow Catalytic Converter
  • Sport Muffler
  • Exhaust Wrap
Protection
  • Exhaust Guards
  • Heat Shield Covers
  • Rust Inhibitors

Maintenance

Service interval
Every 30,000 miles or 24 months
Service Items
  • Inspect for Leaks
  • Check Hangers and Mounts
  • Clean Tailpipes
  • Inspect Catalytic Converter
  • Check Oxygen Sensors
Maintenance Notes
Regular cleaning and inspection recommended for optimal performance and longevity.

Warranty

Basic Warranty
Years: 4
Miles: 50,000
Coverage: Manufacturing Defects
Corrosion Warranty
Years: 12
Miles: Unlimited
Coverage: Rust Perforation
Emissions Warranty
Years: 8
Miles: 80,000
Coverage: Catalytic Converter and Sensors
Warranty Terms
Warranty void if aftermarket modifications are made.

Production Details

Manufacturer
Volvo Cars
Manufacturing Process
  • Laser Cutting
  • Robotic Welding
  • Precision Bending
Quality Control
Testing: Pressure Testing, Leak Testing, Acoustic Testing
Standards: ISO 9001, ISO 14001, ISO 45001
Sustainability Practices
  • Recycled Materials
  • Energy-Efficient Production
  • Low Waste Manufacturing
Production Metrics
Annual Output: 500,000 Units
Production Time: 2 Hours per Unit

Service Information for exhaust Service

Maintenance and service requirements specific to this component

15,000
12
  • Inspect Exhaust System for Leaks
  • Check Exhaust Hangers and Mounts
  • Clean Tailpipes
  • Inspect Catalytic Converter
  • Check Oxygen Sensor Functionality

Initial inspection to ensure system integrity and performance.

30,000
24
  • Replace Oxygen Sensors if Needed
  • Check for Corrosion and Rust
  • Inspect Heat Shields
  • Perform Exhaust Back Pressure Test

Comprehensive check to maintain emissions compliance and performance.

60,000
48
  • Replace Catalytic Converter if Necessary
  • Inspect and Replace Muffler if Damaged
  • Check Exhaust Pipe Integrity
  • Perform Full System Acoustic Test

Major service to ensure long-term durability and performance.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Is the exhaust system compatible with all 2016-Present Volvo S90 models?

The exhaust system is designed to be compatible with all 2016-Present Volvo S90 models, including both gasoline and diesel variants. It adheres to OEM specifications and ensures proper fitment. However, compatibility may vary slightly depending on the specific trim level or engine configuration. Always verify your vehicle's details before purchasing.

Q2

What maintenance is required for the Volvo S90 exhaust system?

Regular maintenance for the Volvo S90 exhaust system includes inspecting for rust, cracks, or leaks every 12 months or 12,000 miles. Ensure all connections and hangers are secure. Cleaning the exhaust tips and checking the catalytic converter for blockages is also recommended. Follow the manufacturer's guidelines for optimal performance and longevity.

Q3

How do I install or replace the exhaust system on a Volvo S90?

To install or replace the exhaust system, first, lift the vehicle securely using a jack stand. Remove the old exhaust by detaching clamps, hangers, and bolts. Align the new exhaust system, ensuring proper fitment, and secure it using the provided hardware. Tighten all connections and double-check for leaks. Professional installation is recommended for optimal results.

Q4

What should I do if my Volvo S90 exhaust system is making unusual noises?

Unusual noises from the exhaust system may indicate loose components, leaks, or internal damage. Inspect the system for visible damage, loose hangers, or cracks. Tighten any loose connections and check for exhaust leaks using soapy water. If the issue persists, consult a professional mechanic for a thorough diagnosis and repair.

Q5

How can I optimize the performance of my Volvo S90 exhaust system?

To optimize performance, ensure the exhaust system is free of blockages and leaks. Consider upgrading to a high-flow catalytic converter or performance muffler for improved airflow. Regularly clean the exhaust tips and inspect the system for wear. Proper maintenance and timely repairs will ensure peak performance and fuel efficiency.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Volvo S90 Exhaust System Service Manual

Coming Soon

This manual provides detailed instructions for servicing and maintaining the exhaust system of the 2016-Present Volvo S90, including diagrams and troubleshooting tips.

Volvo S90 Exhaust System Technical Bulletin

Coming Soon

This bulletin outlines common issues, updates, and fixes for the Volvo S90 exhaust system, ensuring proper functionality and compliance with emissions standards.

Volvo S90 Exhaust Parts and Accessories Catalog

Coming Soon

This catalog lists all available exhaust system components and accessories for the 2016-Present Volvo S90, including part numbers and compatibility details.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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