Volvo Volvo V40 1995-2004 Body Specifications
Volvo Volvo V40 1995-2004

Volvo Volvo V40 1995-2004 Body Specifications

Explore detailed body specifications for the 1995-2004 Volvo V40, including dimensions, structural design, and cargo space. Ideal for repairs, maintenance, and customization projects.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the body of the 1995-2004 Volvo V40. It is designed to assist users in understanding the vehicle's structural features, dimensions, and design elements. Use the search functionality to locate specific details or navigate through the sections for a comprehensive overview of the car's body specifications.

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Key Specifications

Length

4470 mm

Width

1720 mm

Height

1415 mm

Wheelbase

2550 mm

Drag Coefficient

0.32

Available Specifications

Exterior Dimensions

This section covers the external measurements of the Volvo V40, including length, width, height, and wheelbase. These dimensions are crucial for understanding the vehicle's overall size and spatial requirements.

Overall Dimensions
  • Length: 4470 mm
  • Width: 1720 mm
  • Height: 1415 mm
  • Wheelbase: 2550 mm
  • Front track: 1475 mm
  • Rear track: 1465 mm
Ground Clearance
  • Minimum ground clearance: 150 mm
  • Approach angle: 18 degrees
  • Departure angle: 20 degrees
  • Ramp breakover angle: 15 degrees

Body Structure

This section delves into the construction and materials used in the Volvo V40's body. It highlights the car's safety features, weight distribution, and structural integrity.

Materials and Construction
  • High-strength steel used in key areas
  • Galvanized steel for corrosion resistance
  • Reinforced side impact protection
  • Energy-absorbing crumple zones
Weight Distribution
  • Curb weight: 1350 kg
  • Front axle weight: 60%
  • Rear axle weight: 40%
  • Weight distribution optimized for handling

Aerodynamics

This section explains the aerodynamic design features of the Volvo V40, including drag coefficient and airflow management. These elements contribute to fuel efficiency and stability at high speeds.

Drag Coefficient
  • Drag coefficient (Cd): 0.32
  • Smooth underbody design
  • Aerodynamic side mirrors
  • Rear spoiler for improved downforce
Airflow Management
  • Front grille designed for optimal airflow
  • Air curtains to reduce turbulence
  • Rear diffuser for better stability
  • Windshield angle optimized for aerodynamics

Component Specifications

Overview

Type
Compact station wagon
Configuration
5-door
Platform
Volvo P1 platform
Material
High-strength steel
Location
Manufactured in Born, Netherlands

Dimensions

Length
4470 mm (176.0 in)
Width
1720 mm (67.7 in)
Height
1415 mm (55.7 in)
Wheelbase
2550 mm (100.4 in)
Curb Weight
1350 kg (2976 lbs)
Ground Clearance
150 mm (5.9 in)
Cargo Volume
417 liters (14.7 cu ft)

Materials

Frame
High-strength steel with reinforced safety cage
Panels
Galvanized steel with anti-corrosion coating
Roof
Steel with optional panoramic sunroof
Windows
Laminated safety glass
Bumpers
Impact-resistant polypropylene

Features

Exterior
  • Aerodynamic design
  • Integrated roof rails
  • Heated side mirrors
  • Rear spoiler
interior
  • Leather or fabric upholstery
  • Adjustable front seats
  • 60/40 split-folding rear seats
  • Dual-zone climate control
Lighting
  • Halogen headlights
  • Front fog lights
  • LED tail lights
  • Automatic headlight leveling
Storage
  • Under-seat storage
  • Rear cargo cover
  • Multiple cup holders
  • Door pocket storage
Security
  • Central locking system
  • Immobilizer
  • Anti-theft alarm
  • Remote keyless entry

Safety Features

Structural
  • Reinforced side impact protection
  • Energy-absorbing crumple zones
Airbags
  • Dual front airbags
  • Side impact airbags
Active Safety
  • ABS (Anti-lock Braking System)
  • Traction control

Comfort Features

Seating
  • Heated front seats
  • Lumbar support
  • Height-adjustable driver seat
Climate
  • Dual-zone climate control
  • Rear ventilation ducts
  • Pollen filter
Noise Reduction
  • Acoustic windshield
  • Sound-deadening materials
  • Insulated door panels
Convenience
  • Power windows
  • Cruise control
  • Tilt-adjustable steering wheel

Accessories

Exterior
  • Roof rack
  • Mud flaps
  • Chrome trim
interior
  • Cargo net
  • Seat covers
  • Floor mats
Lighting
  • Xenon headlights
  • LED interior lights
  • Fog light kit

Maintenance

Service interval
Every 10,000 miles or 12 months
Service Items
  • Inspect body panels for damage
  • Check door seals and hinges
  • Lubricate locks and hinges
  • Inspect and clean sunroof tracks
  • Check and tighten roof rails
Maintenance Notes
Regular waxing recommended to protect paint

Warranty

Basic
Miles: 50,000
Years: 4
Coverage: Bumper-to-bumper
Corrosion
Miles: Unlimited
Years: 12
Coverage: Perforation only
Powertrain
Miles: 100,000
Years: 5
Coverage: Engine and transmission
Roadside Assistance
Miles: Unlimited
Years: 4
Coverage: 24/7 assistance

Production Details

Manufacturer
Volvo Car Corporation
Manufacturing Process
  • Robotic welding
  • Electro-coating
  • Precision assembly
Quality Control
inspection Points: 200+
Testing: Crash testing, Weather resistance testing, Durability testing
Sustainability Practices
  • Recycled materials in production
  • Energy-efficient manufacturing
  • Water-based paints
Production Metrics
Annual Output: 150,000 units
Production Time: 18 hours per vehicle

Service Information for body Service

Maintenance and service requirements specific to the body

10,000
12
  • Inspect body panels for damage
  • Check door seals and hinges
  • Lubricate locks and hinges
  • Inspect and clean sunroof tracks
  • Check and tighten roof rails

Regular waxing recommended to protect paint

30,000
36
  • Inspect and repair any paint chips
  • Check and adjust door alignment
  • Inspect and clean drainage channels
  • Check and replace worn weather stripping

Special attention to areas prone to rust

60,000
72
  • Full body inspection for corrosion
  • Check and replace any damaged panels
  • Inspect and repair sunroof mechanism
  • Check and tighten all body mounts

Consider professional rustproofing treatment

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the engine specifications for the 1995-2004 Volvo V40?

The 1995-2004 Volvo V40 is available with a range of engines, including 1.6L, 1.8L, 1.9L, and 2.0L petrol engines, as well as a 1.9L diesel engine. The petrol engines produce between 105-160 horsepower, while the diesel engine offers 115 horsepower. All engines are compatible with manual or automatic transmissions, depending on the model year and trim. The V40 also features front-wheel drive and a MacPherson strut suspension system for improved handling.

Q2

What is the recommended maintenance schedule for the Volvo V40?

The Volvo V40 requires regular maintenance to ensure optimal performance. Oil and filter changes are recommended every 10,000 miles or 12 months. Inspect the brake system, tires, and suspension every 20,000 miles. Replace the timing belt every 60,000-80,000 miles to prevent engine damage. Additionally, check the coolant, transmission fluid, and spark plugs annually. Adhering to this schedule will help maintain the vehicle's reliability and longevity.

Q3

How do I replace the headlights on a Volvo V40?

To replace the headlights on a Volvo V40, first, open the hood and locate the headlight assembly. Remove the rubber cover behind the headlight to access the bulb. Disconnect the wiring harness and carefully remove the old bulb. Insert the new bulb, ensuring it is properly seated, and reconnect the wiring harness. Replace the rubber cover and test the headlights to confirm proper installation. Always handle bulbs with gloves to avoid oil contamination.

Q4

Why is my Volvo V40 experiencing engine misfires?

Engine misfires in the Volvo V40 can be caused by several factors, including faulty spark plugs, a failing ignition coil, or a clogged fuel injector. Start by inspecting the spark plugs and replacing them if worn. Check the ignition coil for cracks or damage and replace it if necessary. Clean or replace clogged fuel injectors. If the issue persists, scan the vehicle for error codes using an OBD-II scanner to identify the exact cause.

Q5

How can I improve the fuel efficiency of my Volvo V40?

To improve fuel efficiency in your Volvo V40, ensure regular maintenance, including timely oil changes, air filter replacements, and tire pressure checks. Use high-quality fuel and avoid aggressive driving habits. Consider upgrading to low-rolling-resistance tires and removing unnecessary weight from the vehicle. Additionally, ensure the engine is properly tuned and the fuel system is clean. These steps can help optimize performance and reduce fuel consumption.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Volvo V40 Service Manual

Coming Soon

Comprehensive guide covering maintenance, repairs, and troubleshooting for the 1995-2004 Volvo V40.

Volvo V40 Technical Service Bulletin

Coming Soon

Latest updates and fixes for common issues in the 1995-2004 Volvo V40, as issued by Volvo.

Volvo V40 Parts Catalog

Coming Soon

Detailed catalog of OEM and aftermarket parts for the 1995-2004 Volvo V40, including part numbers and compatibility.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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Technical Information
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