Volvo Volvo V40 2012-2019 Brakes Specifications
Volvo Volvo V40 2012-2019

Volvo Volvo V40 2012-2019 Brakes Specifications

Explore the detailed brake specifications for the 2012-2019 Volvo V40. Learn about brake types, dimensions, materials, and performance metrics to ensure proper maintenance and optimal braking performance.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the braking system of the 2012-2019 Volvo V40. It is designed to assist users in understanding the components, performance, and maintenance of the brakes. Use the search functionality to quickly locate specific details or navigate through the sections for a comprehensive overview of the braking system.

How to Use

Use the search bar to enter keywords related to the brakes, such as 'disc brakes' or 'brake pads'. The results will highlight relevant sections and subsections for quick access.

Scroll through the document or use the table of contents to jump to specific sections. Each section is organized into subsections with detailed technical points for easy reference.

Key Specifications

Front Disc Diameter

300 mm

Rear Disc Diameter

280 mm

Brake Fluid Capacity

0.5 liters

ABS Response Time

0.1 seconds

Brake Pad Lifespan

40,000-60,000 km

Available Specifications

Brake System Overview

This section provides an overview of the braking system in the 2012-2019 Volvo V40, including its design, components, and key features. It covers the integration of safety technologies and the overall performance of the system.

Brake System Components
  • Front and rear disc brakes as standard
  • Anti-lock Braking System (ABS) for enhanced control
  • Electronic Brakeforce Distribution (EBD) for optimal braking force
  • Brake Assist for emergency braking situations
  • Regenerative braking in hybrid models
  • Hydraulic brake system with dual-circuit design
Safety Features
  • Hill Start Assist to prevent rollback
  • Dynamic Stability and Traction Control (DSTC)
  • Collision Warning with Full Auto Brake
  • Pedestrian Detection with Auto Brake
  • Lane Keeping Aid with steering assistance
  • Adaptive Cruise Control with Stop & Go

Brake Specifications

This section details the technical specifications of the braking system, including dimensions, materials, and performance metrics. It provides precise data for maintenance and comparison purposes.

Front Brakes
  • Ventilated disc diameter: 300 mm
  • Brake pad material: Low-metallic compound
  • Caliper type: Single-piston floating
  • Minimum thickness for disc replacement: 22 mm
  • Brake pad wear sensor included
  • Optional performance brake upgrades available
Rear Brakes
  • Solid disc diameter: 280 mm
  • Brake pad material: Ceramic compound
  • Caliper type: Single-piston floating
  • Minimum thickness for disc replacement: 18 mm
  • Integrated parking brake system
  • Automatic brake pad wear adjustment

Maintenance and Care

This section outlines best practices for maintaining the braking system, including inspection intervals, replacement guidelines, and troubleshooting tips. It ensures optimal performance and longevity of the brakes.

Inspection Intervals
  • Check brake pads every 15,000 km
  • Inspect brake discs every 30,000 km
  • Monitor brake fluid level every 10,000 km
  • Replace brake fluid every 2 years or 40,000 km
  • Check brake lines for leaks annually
  • Test ABS and DSTC systems during routine service
Replacement Guidelines
  • Replace brake pads when thickness is below 3 mm
  • Replace brake discs when thickness is below minimum specified
  • Use only Volvo-approved brake components
  • Follow torque specifications during installation
  • Bleed brake system after fluid replacement
  • Reset brake pad wear sensor after replacement

Brakes Specifications

Overview

Type
Hydraulic disc brakes
Configuration
Front and rear disc brakes
Platform
Volvo P1 platform
Material
Cast iron rotors with ceramic pads
Location
Wheel-mounted

Dimensions

Front Rotor Diameter
300 mm (11.8 in)
Rear Rotor Diameter
280 mm (11.0 in)
Front Rotor Thickness
25 mm (0.98 in)
Rear Rotor Thickness
22 mm (0.87 in)
Front Pad Area
55 cm² (8.5 in²)
Rear Pad Area
45 cm² (7.0 in²)
Brake Line Diameter
4.75 mm (0.187 in)

Materials

Rotors
High-carbon cast iron
Brake Pads
Ceramic composite
Calipers
Aluminum alloy
Brake Lines
Reinforced rubber with steel braiding

Features

Performance
  • ABS (Anti-lock Braking System)
  • EBD (Electronic Brakeforce Distribution)
  • Brake Assist
  • Hill Start Assist
Durability
  • Corrosion-resistant rotors
  • Heat-treated calipers
  • Wear-resistant pads
Technology
  • Electronic parking brake
  • Brake-by-wire system
  • Regenerative braking (hybrid models)
Comfort
  • Low-noise ceramic pads
  • Smooth pedal feel
  • Progressive braking response
Safety
  • Automatic emergency braking
  • Pedestrian detection
  • Collision warning system

Safety Features

Active Safety
  • ABS with cornering stability
  • Emergency brake light flashing
Passive Safety
  • Reinforced brake lines
  • Dual-circuit hydraulic system
Driver Assistance
  • Adaptive cruise control with braking
  • Lane keeping aid with braking

Comfort Features

Noise Reduction
  • Vibration-damping rotors
  • Noise-insulating pads
Pedal Feel
  • Adjustable brake pedal resistance
  • Linear braking response
Maintenance
  • Wear indicators
  • Self-adjusting calipers
Environmental
  • Low-dust brake pads
  • Eco-friendly materials

Accessories

Upgrades
  • Performance brake pads
  • Drilled and slotted rotors
  • Stainless steel brake lines
Tools
  • Brake pad spreader
  • Caliper compression tool
  • Brake fluid tester
Maintenance Kits
  • Brake pad replacement kit
  • Rotor resurfacing kit
  • Brake fluid flush kit

Maintenance

Service interval
Every 30,000 miles or 24 months
Service Items
  • Inspect brake pads and rotors
  • Check brake fluid level
  • Test brake system pressure
  • Lubricate caliper pins
  • Inspect brake lines for leaks
Maintenance Notes
Use only Volvo-approved brake fluid and parts

Warranty

Basic Warranty
Miles: 50,000
Years: 4
Coverage: Parts and labor
Corrosion Warranty
Miles: Unlimited
Years: 12
Coverage: Rust perforation
Brake Pads Warranty
Miles: 36,000
Years: 3
Coverage: Replacement due to wear
Rotors Warranty
Miles: 24,000
Years: 2
Coverage: Replacement due to warping

Production Details

Manufacturer
Volvo Cars
Manufacturing Process
  • Precision casting of rotors
  • CNC machining of calipers
  • Automated assembly
Quality Control
Rotor inspection: Ultrasonic testing for defects
Pad Testing: Friction coefficient verification
Caliper Testing: Pressure and leak testing
Sustainability Practices
  • Recycled materials in brake components
  • Low-emission manufacturing
  • Eco-friendly packaging
Production Metrics
Annual Output: 500,000 brake systems
Defect Rate: Less than 0.1%
Energy Efficiency: 15% reduction in energy use

Service Information for brakes Service

Maintenance and service requirements specific to this component

30,000
24
  • Inspect brake pads and rotors
  • Check brake fluid level and condition
  • Test brake system pressure
  • Lubricate caliper pins
  • Inspect brake lines for leaks

Use only Volvo-approved brake fluid and parts

60,000
48
  • Replace brake pads
  • Resurface or replace rotors
  • Flush and replace brake fluid
  • Inspect and adjust parking brake
  • Check ABS system functionality

Special tools required for ABS system checks

90,000
72
  • Replace brake pads and rotors
  • Inspect and replace brake lines if necessary
  • Test and calibrate brake-by-wire system
  • Check and replace calipers if needed
  • Perform full brake system diagnostic

Critical to use OEM parts for optimal performance

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Are these brakes compatible with all 2012-2019 Volvo V40 models?

The brakes are designed to be compatible with all 2012-2019 Volvo V40 models, including both front and rear brake systems. They meet OEM specifications and are suitable for petrol, diesel, and hybrid variants. However, it is recommended to verify the exact model and trim level before purchase, as certain performance or trim-specific models may require unique brake components.

Q2

What is the recommended maintenance schedule for Volvo V40 brakes?

Volvo recommends inspecting the brake system every 10,000 miles or annually, whichever comes first. Brake pads should be replaced when worn to 3mm or less, and rotors should be checked for thickness and wear. Brake fluid should be flushed every 2 years or 30,000 miles. Regular maintenance ensures optimal performance and safety, especially for high-performance driving conditions.

Q3

How do I replace the brake pads on a 2012-2019 Volvo V40?

To replace the brake pads, first, lift the vehicle and remove the wheels. Use a wrench to remove the caliper bolts and carefully detach the caliper. Remove the old brake pads and compress the caliper piston using a C-clamp. Install the new pads, reattach the caliper, and secure the bolts. Finally, reinstall the wheels and test the brakes before driving. Always refer to the service manual for detailed torque specifications.

Q4

What should I do if my Volvo V40 brakes are squeaking or vibrating?

Squeaking or vibrating brakes may indicate worn pads, uneven rotor surfaces, or debris in the braking system. Inspect the brake pads and rotors for wear or damage. If the rotors are warped, they may need resurfacing or replacement. Clean the brake components and apply brake grease to the back of the pads to reduce noise. If the issue persists, consult a professional mechanic.

Q5

How can I optimize the performance of my Volvo V40 brakes?

To optimize brake performance, use high-quality brake pads and rotors designed for your driving style. Regularly inspect and maintain the brake system, including fluid levels and pad thickness. Avoid aggressive braking and allow the brakes to cool after heavy use. Upgrading to performance brake components, such as slotted rotors or ceramic pads, can also enhance stopping power and reduce fade.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Volvo V40 2012-2019 Service Manual

Coming Soon

Comprehensive guide covering brake system maintenance, repair, and troubleshooting for the Volvo V40.

Technical Service Bulletin: Brake System Updates

Coming Soon

Latest updates and fixes for the brake system in 2012-2019 Volvo V40 models.

Volvo V40 Brake Parts Catalog

Coming Soon

Detailed catalog of OEM and aftermarket brake components for the 2012-2019 Volvo V40.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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