Volvo Volvo V50 2004-2012 Brakes Specifications
Volvo Volvo V50 2004-2012

Volvo Volvo V50 2004-2012 Brakes Specifications

Explore detailed brake specifications for the 2004-2012 Volvo V50, including rotor sizes, pad types, torque values, and compatibility. Ideal for maintenance, repair, and upgrades.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the braking system of the 2004-2012 Volvo V50. It is designed to assist users in understanding the components, maintenance, and performance of the brakes. Use the search functionality to locate specific terms or navigate through sections to find comprehensive details about the braking system.

How to Use

Use the search bar to enter keywords related to the braking system, such as 'brake pads' or 'rotor size'. Results will highlight relevant sections and subsections for quick access.

Scroll through the document or use the table of contents to jump to specific sections. Each section is organized into subsections with detailed technical points for easy reference.

Key Specifications

Front Rotor Diameter

300 mm

Rear Rotor Diameter

280 mm

Brake Pad Thickness (New)

10-12 mm

Stopping Distance (60-0 mph)

120 feet

Brake Fluid Type

DOT 4

Available Specifications

Brake System Components

This section covers the primary components of the Volvo V50's braking system, including brake pads, rotors, calipers, and brake lines. It provides technical details about their design, materials, and functionality.

Brake Pads
  • Material: Semi-metallic or ceramic
  • Thickness: 10-12 mm (new)
  • Wear indicator: Integrated sensor
  • Replacement interval: Approximately 50,000 miles
Brake Rotors
  • Type: Ventilated front, solid rear
  • Diameter: 300 mm (front), 280 mm (rear)
  • Thickness: 24 mm (front), 10 mm (rear)
  • Material: Cast iron
Brake Calipers
  • Type: Single-piston floating
  • Material: Aluminum alloy
  • Function: Applies pressure to brake pads
  • Maintenance: Requires periodic lubrication

Brake Performance

This section focuses on the performance metrics of the Volvo V50's braking system, including stopping distance, pedal feel, and heat dissipation capabilities.

Stopping Distance
  • 60-0 mph: Approximately 120 feet
  • 100-0 km/h: Approximately 38 meters
  • Influenced by tire type and road conditions
Pedal Feel
  • Firm and responsive
  • ABS prevents lock-up during hard braking
  • Brake assist enhances emergency stopping
Heat Dissipation
  • Vented rotors reduce heat buildup
  • High-temperature brake fluid resists boiling
  • Cooling fins on calipers improve airflow

Maintenance and Service

This section provides guidelines for maintaining the braking system, including inspection intervals, common issues, and replacement procedures.

Inspection Intervals
  • Every 10,000 miles or annually
  • Check pad thickness and rotor condition
  • Inspect brake fluid level and quality
Common Issues
  • Squeaking or grinding noises
  • Vibration during braking
  • Reduced braking efficiency
Replacement Procedures
  • Use OEM or equivalent parts
  • Follow torque specifications for bolts
  • Bleed brake system after fluid replacement

Brakes Specifications

Overview

Type
Hydraulic disc brakes
Configuration
Front and rear disc brakes
Platform
Volvo P1 platform
Material
Cast iron rotors with ceramic pads
Location
Front and rear axles

Dimensions

Front Rotor Diameter
300 mm / 11.8 in
Rear Rotor Diameter
280 mm / 11.0 in
Front Rotor Thickness
25 mm / 0.98 in
Rear Rotor Thickness
12 mm / 0.47 in
Brake Pad Thickness
10 mm / 0.39 in
Caliper Piston Diameter
57 mm / 2.24 in
Brake Line Length
1.5 m / 59 in

Materials

Rotors
Cast iron with anti-corrosion coating
Brake Pads
Ceramic composite
Calipers
Aluminum alloy
Brake Lines
Reinforced rubber with steel braiding

Features

Performance
  • ABS (Anti-lock Braking System)
  • EBD (Electronic Brakeforce Distribution)
  • Hydraulic brake assist
Durability
  • Corrosion-resistant rotors
  • High-temperature brake pads
  • Reinforced brake lines
Maintenance
  • Wear sensors on brake pads
  • Easy-access caliper design
  • Self-adjusting parking brake
Safety
  • Emergency brake assist
  • Hill start assist
  • Stability control integration
Comfort
  • Low-noise ceramic pads
  • Smooth brake pedal feel
  • Minimal brake dust

Safety Features

Active Safety
  • ABS with EBD
  • Emergency brake assist
Passive Safety
  • Reinforced brake lines
  • Corrosion-resistant components
Driver Assistance
  • Hill start assist
  • Stability control integration

Comfort Features

Noise Reduction
  • Low-noise ceramic pads
  • Vibration-dampening rotors
Pedal Feel
  • Smooth hydraulic response
  • Adjustable pedal resistance
Maintenance Ease
  • Wear indicator alerts
  • Quick-change pad design

Accessories

Upgrades
  • Performance rotors
  • High-performance brake pads
  • Stainless steel brake lines
Tools
  • Brake pad spreader
  • Caliper compression tool
  • Torque wrench
Replacement Parts
  • OEM brake pads
  • OEM rotors
  • Brake fluid

Maintenance

Service interval
Every 30,000 miles or 24 months
Service Items
  • Inspect brake pads and rotors
  • Check brake fluid level
  • Inspect brake lines for leaks
  • Test parking brake function
  • Measure rotor thickness
Maintenance Notes
Use only DOT 4 brake fluid. Replace pads when thickness is below 3 mm.

Warranty

Basic Warranty
Miles: 50,000
Years: 4
Coverage: Parts and labor
Corrosion Warranty
Miles: Unlimited
Years: 12
Coverage: Rotors and calipers
Wear Item Warranty
Miles: 12,000
Years: 1
Coverage: Brake pads
Extended Warranty
Miles: 100,000
Years: 7
Coverage: Optional extended coverage

Production Details

Manufacturer
Volvo Cars
Manufacturing Process
  • Precision casting for rotors
  • CNC machining for calipers
  • Automated assembly
Quality Control
Rotor inspection: 100% dimensional accuracy check
Pad Testing: Friction coefficient testing
Caliper Testing: Pressure and leak testing
Sustainability Practices
  • Recycled materials in brake pads
  • Eco-friendly coating for rotors
  • Energy-efficient manufacturing
Production Metrics
Annual Output: 500,000 units
Defect Rate: 0.01%
Lead Time: 2 weeks

Service Information for brakes Service

Maintenance and service requirements specific to this component

30,000
24
  • Inspect brake pads and rotors
  • Check brake fluid level
  • Inspect brake lines for leaks
  • Test parking brake function
  • Measure rotor thickness

Use only DOT 4 brake fluid. Replace pads when thickness is below 3 mm.

60,000
48
  • Replace brake pads
  • Resurface or replace rotors
  • Flush and replace brake fluid
  • Inspect calipers for wear
  • Test ABS functionality

Special tools required for caliper inspection and ABS testing.

100,000
84
  • Replace rotors and pads
  • Inspect and replace brake lines if necessary
  • Replace parking brake components
  • Perform full brake system test
  • Check and adjust brake pedal feel

Critical to replace all wear components at this interval for optimal safety.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Are these brakes compatible with all 2004-2012 Volvo V50 models?

The brakes are designed to be compatible with all 2004-2012 Volvo V50 models, including both front and rear brake systems. They meet OEM specifications and are suitable for both standard and performance variants. However, it is recommended to verify compatibility with your specific trim level and engine type, as certain configurations may require slight modifications or additional components.

Q2

What is the recommended maintenance schedule for Volvo V50 brakes?

For optimal performance, inspect the brake pads and rotors every 10,000-15,000 miles. Replace brake pads when they reach a thickness of 3mm or less. Rotors should be checked for wear, warping, or scoring and replaced if necessary. Brake fluid should be flushed and replaced every 30,000 miles or as specified in your owner’s manual. Regular maintenance ensures safety and extends the lifespan of your braking system.

Q3

How do I replace the brake pads on a 2004-2012 Volvo V50?

To replace the brake pads, first, lift the vehicle and remove the wheels. Unbolt the caliper and carefully remove the old brake pads. Compress the caliper piston using a brake tool. Install the new pads and reassemble the caliper. Ensure the caliper slides are lubricated and the brake system is bled to remove air. Torque all bolts to the manufacturer’s specifications and test the brakes before driving.

Q4

What should I do if my brakes are squeaking or vibrating?

Squeaking or vibrating brakes may indicate worn pads, uneven rotor surfaces, or debris in the braking system. Inspect the pads and rotors for wear or damage. Clean the brake components and apply anti-squeal compound to the back of the pads. If the issue persists, resurface or replace the rotors. Ensure all hardware is properly torqued and the calipers are functioning correctly.

Q5

How can I improve the braking performance of my Volvo V50?

To enhance braking performance, consider upgrading to high-performance brake pads and slotted or drilled rotors for better heat dissipation. Use high-quality brake fluid with a higher boiling point. Ensure proper bedding-in of new pads and rotors by following the manufacturer’s instructions. Regularly inspect and maintain the braking system to ensure optimal performance and safety.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Volvo V50 Service Manual

Coming Soon

Comprehensive guide covering brake system maintenance, repair, and troubleshooting for 2004-2012 Volvo V50 models.

Volvo Technical Service Bulletin: Brake System Updates

Coming Soon

Latest updates and recommendations for the brake system, including common issues and solutions for 2004-2012 Volvo V50 models.

Volvo V50 Brake Parts Catalog

Coming Soon

Detailed catalog of OEM and aftermarket brake components, including pads, rotors, and calipers for 2004-2012 Volvo V50 models.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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