Volvo Volvo V50 2004-2012 Brakes Specifications
Explore detailed brake specifications for the 2004-2012 Volvo V50, including rotor sizes, pad types, torque values, and compatibility. Ideal for maintenance, repair, and upgrades.
Overview Specifications
This document provides detailed specifications and technical information about the braking system of the 2004-2012 Volvo V50. It is designed to assist users in understanding the components, maintenance, and performance of the brakes. Use the search functionality to locate specific terms or navigate through sections to find comprehensive details about the braking system.
How to Use
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Scroll through the document or use the table of contents to jump to specific sections. Each section is organized into subsections with detailed technical points for easy reference.
Key Specifications
Front Rotor Diameter
300 mm
Rear Rotor Diameter
280 mm
Brake Pad Thickness (New)
10-12 mm
Stopping Distance (60-0 mph)
120 feet
Brake Fluid Type
DOT 4
Available Specifications
Brake System Components
This section covers the primary components of the Volvo V50's braking system, including brake pads, rotors, calipers, and brake lines. It provides technical details about their design, materials, and functionality.
Brake System Components
This section covers the primary components of the Volvo V50's braking system, including brake pads, rotors, calipers, and brake lines. It provides technical details about their design, materials, and functionality.
Brake Pads
- Material: Semi-metallic or ceramic
- Thickness: 10-12 mm (new)
- Wear indicator: Integrated sensor
- Replacement interval: Approximately 50,000 miles
Brake Rotors
- Type: Ventilated front, solid rear
- Diameter: 300 mm (front), 280 mm (rear)
- Thickness: 24 mm (front), 10 mm (rear)
- Material: Cast iron
Brake Calipers
- Type: Single-piston floating
- Material: Aluminum alloy
- Function: Applies pressure to brake pads
- Maintenance: Requires periodic lubrication
Brake Performance
This section focuses on the performance metrics of the Volvo V50's braking system, including stopping distance, pedal feel, and heat dissipation capabilities.
Brake Performance
This section focuses on the performance metrics of the Volvo V50's braking system, including stopping distance, pedal feel, and heat dissipation capabilities.
Stopping Distance
- 60-0 mph: Approximately 120 feet
- 100-0 km/h: Approximately 38 meters
- Influenced by tire type and road conditions
Pedal Feel
- Firm and responsive
- ABS prevents lock-up during hard braking
- Brake assist enhances emergency stopping
Heat Dissipation
- Vented rotors reduce heat buildup
- High-temperature brake fluid resists boiling
- Cooling fins on calipers improve airflow
Maintenance and Service
This section provides guidelines for maintaining the braking system, including inspection intervals, common issues, and replacement procedures.
Maintenance and Service
This section provides guidelines for maintaining the braking system, including inspection intervals, common issues, and replacement procedures.
Inspection Intervals
- Every 10,000 miles or annually
- Check pad thickness and rotor condition
- Inspect brake fluid level and quality
Common Issues
- Squeaking or grinding noises
- Vibration during braking
- Reduced braking efficiency
Replacement Procedures
- Use OEM or equivalent parts
- Follow torque specifications for bolts
- Bleed brake system after fluid replacement
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Brakes Specifications
Overview
- Type
- Hydraulic disc brakes
- Configuration
- Front and rear disc brakes
- Platform
- Volvo P1 platform
- Material
- Cast iron rotors with ceramic pads
- Location
- Front and rear axles
Dimensions
- Front Rotor Diameter
- 300 mm / 11.8 in
- Rear Rotor Diameter
- 280 mm / 11.0 in
- Front Rotor Thickness
- 25 mm / 0.98 in
- Rear Rotor Thickness
- 12 mm / 0.47 in
- Brake Pad Thickness
- 10 mm / 0.39 in
- Caliper Piston Diameter
- 57 mm / 2.24 in
- Brake Line Length
- 1.5 m / 59 in
Materials
- Rotors
- Cast iron with anti-corrosion coating
- Brake Pads
- Ceramic composite
- Calipers
- Aluminum alloy
- Brake Lines
- Reinforced rubber with steel braiding
Features
- Performance
-
- ABS (Anti-lock Braking System)
- EBD (Electronic Brakeforce Distribution)
- Hydraulic brake assist
- Durability
-
- Corrosion-resistant rotors
- High-temperature brake pads
- Reinforced brake lines
- Maintenance
-
- Wear sensors on brake pads
- Easy-access caliper design
- Self-adjusting parking brake
- Safety
-
- Emergency brake assist
- Hill start assist
- Stability control integration
- Comfort
-
- Low-noise ceramic pads
- Smooth brake pedal feel
- Minimal brake dust
Safety Features
- Active Safety
-
- ABS with EBD
- Emergency brake assist
- Passive Safety
-
- Reinforced brake lines
- Corrosion-resistant components
- Driver Assistance
-
- Hill start assist
- Stability control integration
Comfort Features
- Noise Reduction
-
- Low-noise ceramic pads
- Vibration-dampening rotors
- Pedal Feel
-
- Smooth hydraulic response
- Adjustable pedal resistance
- Maintenance Ease
-
- Wear indicator alerts
- Quick-change pad design
Accessories
- Upgrades
-
- Performance rotors
- High-performance brake pads
- Stainless steel brake lines
- Tools
-
- Brake pad spreader
- Caliper compression tool
- Torque wrench
- Replacement Parts
-
- OEM brake pads
- OEM rotors
- Brake fluid
Maintenance
- Service interval
- Every 30,000 miles or 24 months
- Service Items
-
- Inspect brake pads and rotors
- Check brake fluid level
- Inspect brake lines for leaks
- Test parking brake function
- Measure rotor thickness
- Maintenance Notes
- Use only DOT 4 brake fluid. Replace pads when thickness is below 3 mm.
Warranty
- Basic Warranty
- Miles: 50,000Years: 4Coverage: Parts and labor
- Corrosion Warranty
- Miles: UnlimitedYears: 12Coverage: Rotors and calipers
- Wear Item Warranty
- Miles: 12,000Years: 1Coverage: Brake pads
- Extended Warranty
- Miles: 100,000Years: 7Coverage: Optional extended coverage
Production Details
- Manufacturer
- Volvo Cars
- Manufacturing Process
-
- Precision casting for rotors
- CNC machining for calipers
- Automated assembly
- Quality Control
- Rotor inspection: 100% dimensional accuracy checkPad Testing: Friction coefficient testingCaliper Testing: Pressure and leak testing
- Sustainability Practices
-
- Recycled materials in brake pads
- Eco-friendly coating for rotors
- Energy-efficient manufacturing
- Production Metrics
- Annual Output: 500,000 unitsDefect Rate: 0.01%Lead Time: 2 weeks
Service Information for brakes Service
Maintenance and service requirements specific to this component
- Inspect brake pads and rotors
- Check brake fluid level
- Inspect brake lines for leaks
- Test parking brake function
- Measure rotor thickness
Use only DOT 4 brake fluid. Replace pads when thickness is below 3 mm.
- Replace brake pads
- Resurface or replace rotors
- Flush and replace brake fluid
- Inspect calipers for wear
- Test ABS functionality
Special tools required for caliper inspection and ABS testing.
- Replace rotors and pads
- Inspect and replace brake lines if necessary
- Replace parking brake components
- Perform full brake system test
- Check and adjust brake pedal feel
Critical to replace all wear components at this interval for optimal safety.
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Are these brakes compatible with all 2004-2012 Volvo V50 models?
Are these brakes compatible with all 2004-2012 Volvo V50 models?
The brakes are designed to be compatible with all 2004-2012 Volvo V50 models, including both front and rear brake systems. They meet OEM specifications and are suitable for both standard and performance variants. However, it is recommended to verify compatibility with your specific trim level and engine type, as certain configurations may require slight modifications or additional components.
Q2 What is the recommended maintenance schedule for Volvo V50 brakes?
What is the recommended maintenance schedule for Volvo V50 brakes?
For optimal performance, inspect the brake pads and rotors every 10,000-15,000 miles. Replace brake pads when they reach a thickness of 3mm or less. Rotors should be checked for wear, warping, or scoring and replaced if necessary. Brake fluid should be flushed and replaced every 30,000 miles or as specified in your owner’s manual. Regular maintenance ensures safety and extends the lifespan of your braking system.
Q3 How do I replace the brake pads on a 2004-2012 Volvo V50?
How do I replace the brake pads on a 2004-2012 Volvo V50?
To replace the brake pads, first, lift the vehicle and remove the wheels. Unbolt the caliper and carefully remove the old brake pads. Compress the caliper piston using a brake tool. Install the new pads and reassemble the caliper. Ensure the caliper slides are lubricated and the brake system is bled to remove air. Torque all bolts to the manufacturer’s specifications and test the brakes before driving.
Q4 What should I do if my brakes are squeaking or vibrating?
What should I do if my brakes are squeaking or vibrating?
Squeaking or vibrating brakes may indicate worn pads, uneven rotor surfaces, or debris in the braking system. Inspect the pads and rotors for wear or damage. Clean the brake components and apply anti-squeal compound to the back of the pads. If the issue persists, resurface or replace the rotors. Ensure all hardware is properly torqued and the calipers are functioning correctly.
Q5 How can I improve the braking performance of my Volvo V50?
How can I improve the braking performance of my Volvo V50?
To enhance braking performance, consider upgrading to high-performance brake pads and slotted or drilled rotors for better heat dissipation. Use high-quality brake fluid with a higher boiling point. Ensure proper bedding-in of new pads and rotors by following the manufacturer’s instructions. Regularly inspect and maintain the braking system to ensure optimal performance and safety.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Volvo V50 Service Manual
Coming SoonComprehensive guide covering brake system maintenance, repair, and troubleshooting for 2004-2012 Volvo V50 models.
Volvo Technical Service Bulletin: Brake System Updates
Coming SoonLatest updates and recommendations for the brake system, including common issues and solutions for 2004-2012 Volvo V50 models.
Volvo V50 Brake Parts Catalog
Coming SoonDetailed catalog of OEM and aftermarket brake components, including pads, rotors, and calipers for 2004-2012 Volvo V50 models.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
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- If you're unsure about any procedure, consult a qualified professional mechanic.