Volvo Volvo V50 2004-2012 TF-80 Transmission Specifications
This document provides a detailed overview of the TF-80 transmission specifications for the 2004-2012 Volvo V50. It includes technical details such as gear ratios, torque capacity, fluid requirements, and maintenance intervals. The specifications are essential for understanding the transmission's performance, ensuring proper maintenance, and diagnosing issues. This resource is valuable for automotive technicians, enthusiasts, and Volvo V50 owners seeking to optimize their vehicle's transmission performance or troubleshoot problems. The information is derived from official service manuals and technical guides, ensuring accuracy and reliability.
Overview Specifications
This document provides detailed specifications and technical information about the TF-80 transmission used in the 2004-2012 Volvo V50. It is designed to assist mechanics, enthusiasts, and owners in understanding the transmission's features, maintenance requirements, and performance characteristics. Use this guide to navigate through sections, search for specific details, and reference key specifications quickly.
How to Use
Use the search functionality to find specific terms or topics within the document. Enter keywords related to the TF-80 transmission, such as 'gear ratios' or 'fluid capacity,' to locate relevant information.
Navigate through the document by scrolling through sections or using the table of contents. Each section is organized into subsections with detailed points for easy reference.
Key Specifications
Transmission Type
6-speed automatic
Torque Capacity
440 Nm
Fluid Capacity
7.5 liters
Weight
85 kg
Service Interval
60,000 miles
Available Specifications
Transmission Design
This section covers the design and engineering of the TF-80 transmission, including its construction, materials, and layout. Learn about the transmission's architecture and how it integrates with the Volvo V50's drivetrain.
Transmission Design
This section covers the design and engineering of the TF-80 transmission, including its construction, materials, and layout. Learn about the transmission's architecture and how it integrates with the Volvo V50's drivetrain.
Construction and Materials
- Aluminum alloy casing for reduced weight
- Six-speed automatic design
- Compact layout for efficient packaging
- Durable internal components for longevity
Integration with Drivetrain
- Seamless connection to Volvo V50's engine
- Adaptive torque converter for smooth shifting
- Compatibility with AWD systems
- Optimized for front-wheel-drive configurations
Performance Specifications
Explore the performance capabilities of the TF-80 transmission, including gear ratios, shift patterns, and torque handling. This section provides insights into how the transmission enhances the driving experience.
Performance Specifications
Explore the performance capabilities of the TF-80 transmission, including gear ratios, shift patterns, and torque handling. This section provides insights into how the transmission enhances the driving experience.
Gear Ratios
- 1st gear: 4.148:1
- 2nd gear: 2.370:1
- 3rd gear: 1.556:1
- 4th gear: 1.155:1
- 5th gear: 0.859:1
- 6th gear: 0.686:1
Shift Patterns
- Adaptive shift logic for smooth transitions
- Sport mode for quicker shifts
- Manual mode for driver control
- Cold weather optimization
Maintenance and Service
This section provides guidelines for maintaining and servicing the TF-80 transmission. Learn about fluid requirements, service intervals, and common troubleshooting tips.
Maintenance and Service
This section provides guidelines for maintaining and servicing the TF-80 transmission. Learn about fluid requirements, service intervals, and common troubleshooting tips.
Fluid Requirements
- Recommended fluid: JWS 3309 or equivalent
- Fluid capacity: 7.5 liters
- Fluid change interval: 60,000 miles
- Use of genuine Volvo fluid for optimal performance
Service Intervals
- Inspect transmission fluid every 30,000 miles
- Replace transmission filter every 60,000 miles
- Check for leaks during routine maintenance
- Update transmission software as needed
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Transmission Specifications
Overview
- Type
- 6-speed automatic transmission
- Configuration
- Transverse-mounted
- Platform
- Shared with Ford, Volvo, and other manufacturers
- Material
- Aluminum casing with steel internals
- Location
- Front-wheel drive or all-wheel drive configurations
Dimensions
- Length
- 28.5 inches (724 mm)
- Width
- 18.9 inches (480 mm)
- Height
- 14.2 inches (360 mm)
- Weight
- 165 lbs (75 kg)
- input Shaft Diameter
- 1.18 inches (30 mm)
- Output Shaft Diameter
- 1.38 inches (35 mm)
- Fluid Capacity
- 7.4 quarts (7 liters)
Materials
- Casing
- Aluminum alloy
- Gears
- Hardened steel
- Clutch Packs
- Composite friction materials
- Seals
- Viton rubber
- Sensors
- Plastic and copper components
Features
- Shifting
-
- Adaptive shift logic
- Manual shift mode
- Sport mode
- Winter mode
- Efficiency
-
- Lock-up torque converter
- Reduced internal friction
- Optimized gear ratios
- Eco mode
- Durability
-
- Reinforced clutch packs
- High-strength gears
- Robust valve body
- Enhanced cooling system
- integration
-
- CAN bus communication
- Compatible with electronic stability control
- Seamless integration with engine management systems
- Supports start-stop technology
- Diagnostics
-
- On-board diagnostics (OBD-II)
- Self-learning capabilities
- Fault code storage
- Real-time performance monitoring
Safety Features
- Fail Safe
-
- Limp-home mode
- Overheat protection
- Pressure monitoring
- Control
-
- Electronic shift lock
- Parking pawl safety
- Neutral safety switch
Comfort Features
- Noise Reduction
-
- Precision gear meshing
- Vibration dampening
- Acoustic insulation
- Smoothness
-
- Adaptive shift scheduling
- Torque converter lock-up control
- Seamless gear transitions
- Convenience
-
- Keyless shift operation
- Paddle shifters (optional)
- Auto-hold function
Accessories
- Performance
-
- Upgraded transmission cooler
- High-performance fluid
- Shift kit
- Maintenance
-
- Fluid exchange kit
- Filter replacement kit
- Diagnostic tool
- Upgrades
-
- Custom tuning software
- Reinforced clutch packs
- Enhanced valve body
Maintenance
- Service interval
- Every 60,000 miles or 5 years
- Service Items
-
- Fluid and filter replacement
- Valve body inspection
- Clutch pack wear check
- Seal and gasket inspection
- Sensor calibration
- Notes
- Use only manufacturer-approved transmission fluid for optimal performance.
Warranty
- Basic
- Miles: 50,000Years: 4Coverage: Parts and labor
- Powertrain
- Miles: 100,000Years: 7Coverage: Transmission components
- Corrosion
- Miles: UnlimitedYears: 12Coverage: Casing and external components
- Extended
- Miles: 120,000Years: 10Coverage: Optional extended coverage
Production Details
- Manufacturer
- Aisin AW
- Manufacturing Process
-
- Precision CNC machining
- Automated assembly
- Laser alignment
- Quality Control
- Testing: Durability testing, Performance validation, Environmental stress testingStandards: ISO 9001 certified, OEM specifications, End-of-line diagnostics
- Sustainability
-
- Recyclable materials
- Energy-efficient production
- Waste reduction initiatives
- Production Metrics
- Annual Output: 500,000 unitsDefect Rate: Less than 0.1%Lead Time: 4 weeks
Service Information for tf 80 transmission Service
Maintenance and service requirements specific to this component
- Inspect fluid level and condition
- Check for leaks
- Test shift quality
- Scan for fault codes
Early detection of issues can prevent major repairs.
- Replace transmission fluid
- Replace filter
- Inspect clutch packs
- Check valve body operation
Use only manufacturer-approved fluids and parts.
- Full transmission flush
- Replace seals and gaskets
- Inspect and calibrate sensors
- Perform performance testing
Major service interval; consider professional inspection.
Common Questions
Find answers to common questions about torque specifications
Q1 Is the TF-80 transmission compatible with other Volvo models?
Is the TF-80 transmission compatible with other Volvo models?
The TF-80 transmission, used in the 2004-2012 Volvo V50, is also compatible with other Volvo models such as the S40, C30, and certain Ford models like the Focus and Mondeo. It is a 6-speed automatic transmission designed for transverse engine layouts. Always verify compatibility using your vehicle's VIN or consult a Volvo dealer for confirmation.
Q2 What are the maintenance requirements for the TF-80 transmission?
What are the maintenance requirements for the TF-80 transmission?
The TF-80 transmission requires regular maintenance, including fluid changes every 60,000 miles or as specified in the owner's manual. Use only Volvo-approved transmission fluid (JWS 3309 or equivalent). Inspect for leaks, ensure proper fluid levels, and check for software updates. Neglecting maintenance can lead to shifting issues or transmission failure.
Q3 How do I replace the TF-80 transmission in a Volvo V50?
How do I replace the TF-80 transmission in a Volvo V50?
Replacing the TF-80 transmission involves lifting the vehicle, removing the subframe, disconnecting the driveshaft, and detaching the transmission mounts. Use a transmission jack for support. Installation is the reverse process, ensuring proper alignment and torque specifications. A diagnostic tool is required to reset the transmission control module after installation.
Q4 What should I do if my TF-80 transmission is slipping or not shifting properly?
What should I do if my TF-80 transmission is slipping or not shifting properly?
If your TF-80 transmission is slipping or not shifting, first check the fluid level and condition. Low or contaminated fluid can cause issues. Perform a diagnostic scan to identify error codes. Common solutions include fluid changes, software updates, or replacing worn components like solenoids or the valve body. Seek professional assistance if problems persist.
Q5 How can I optimize the performance of my TF-80 transmission?
How can I optimize the performance of my TF-80 transmission?
To optimize TF-80 transmission performance, ensure regular fluid changes, use high-quality transmission fluid, and keep the software updated. Avoid aggressive driving and excessive towing. Installing an aftermarket transmission cooler can help manage heat, extending the transmission's lifespan. Regularly inspect for leaks and address any issues promptly.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Volvo V50 TF-80 Transmission Service Manual
Coming SoonDetailed service manual covering the TF-80 transmission, including specifications, maintenance procedures, and troubleshooting tips.
TF-80 Transmission Technical Bulletin
Coming SoonTechnical service bulletin addressing common issues, updates, and recommended fixes for the TF-80 transmission.
Volvo V50 Transmission Parts Catalog
Coming SoonComprehensive catalog of OEM and aftermarket parts for the TF-80 transmission, including part numbers and compatibility details.
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We shall not be liable for any direct, indirect, special, or consequential damages arising from the use of information on this website.
Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.
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