Volvo Volvo V60 2010-2018 Exhaust Specifications
Volvo Volvo V60 2010-2018

Volvo Volvo V60 2010-2018 Exhaust Specifications

Explore the exhaust system specifications for the 2010-2018 Volvo V60, including pipe diameters, catalytic converters, mufflers, and emission compliance. Ideal for maintenance, repairs, and upgrades.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the exhaust system of the 2010-2018 Volvo V60. It is designed to assist users in understanding the components, performance, and maintenance requirements of the exhaust system. Use the search functionality to locate specific terms or navigate through the sections to explore detailed information about the exhaust system's design, materials, and performance.

How to Use

Use the search bar to enter keywords related to the exhaust system, such as 'catalytic converter' or 'muffler'. The search results will highlight relevant sections and subsections for quick access.

Scroll through the document to explore major sections and subsections. Click on section titles to expand or collapse details. Use the table of contents for direct access to specific topics.

Key Specifications

Exhaust Material

Stainless Steel

Catalytic Converter Type

Ceramic Substrate

Muffler Noise Reduction

Up to 75%

Emission Standards

Euro 5/Euro 6

Fuel Efficiency Impact

6.5-7.5 L/100km

Available Specifications

Exhaust System Components

This section covers the primary components of the Volvo V60's exhaust system, including the catalytic converter, muffler, exhaust pipes, and sensors. Learn about the materials used, their placement, and their roles in reducing emissions and noise.

Catalytic Converter
  • Located in the front section of the exhaust system
  • Reduces harmful emissions by converting pollutants into less harmful gases
  • Made of ceramic or metallic substrate coated with catalysts
  • Requires periodic inspection for clogging or damage
Muffler
  • Positioned at the rear of the exhaust system
  • Reduces engine noise by dissipating sound waves
  • Constructed from stainless steel for durability
  • Includes internal baffles and chambers for noise reduction
Exhaust Pipes
  • Connect all components of the exhaust system
  • Made from high-quality stainless steel to resist corrosion
  • Designed to optimize exhaust flow and reduce backpressure
  • Available in various diameters depending on engine type

Performance and Efficiency

This section focuses on the performance characteristics of the exhaust system, including its impact on fuel efficiency, emissions, and engine power. Discover how the system is engineered to meet environmental standards while enhancing driving dynamics.

Emissions Control
  • Complies with Euro 5 and Euro 6 emission standards
  • Utilizes advanced oxygen sensors for precise air-fuel ratio control
  • Includes a diesel particulate filter (DPF) in diesel models
  • Reduces CO2 emissions by up to 20% compared to older models
Fuel Efficiency
  • Optimized exhaust flow reduces engine workload
  • Contributes to an average fuel economy of 6.5-7.5 L/100km
  • Lightweight materials minimize overall vehicle weight
  • Designed to work seamlessly with turbocharged engines
Engine Power
  • Reduces backpressure for improved engine performance
  • Enhances horsepower and torque output
  • Supports turbocharged engines with efficient exhaust gas recirculation
  • Maintains consistent performance across all driving conditions

Maintenance and Troubleshooting

This section provides guidance on maintaining the exhaust system and troubleshooting common issues. Learn about inspection intervals, signs of wear, and steps to address problems such as leaks or unusual noises.

Routine Maintenance
  • Inspect the exhaust system every 20,000 km
  • Check for rust, cracks, or loose connections
  • Replace worn-out gaskets and seals
  • Clean the diesel particulate filter (DPF) as needed
Common Issues
  • Exhaust leaks caused by corroded pipes or loose clamps
  • Unusual noises due to damaged muffler or catalytic converter
  • Reduced engine performance from clogged components
  • Warning lights triggered by faulty oxygen sensors
Troubleshooting Tips
  • Use a smoke test to locate exhaust leaks
  • Inspect the catalytic converter for blockages
  • Check oxygen sensor readings with a diagnostic tool
  • Replace damaged components with OEM parts for optimal performance

Component Specifications

Overview

Type
Dual exhaust system
Configuration
Rear-mounted, split design
Platform
Volvo P3 platform
Material
Stainless steel
Location
Underbody, rear section

Dimensions

Total Length
78.7 inches (200 cm)
Pipe Diameter
2.36 inches (60 mm)
Muffler Length
24.8 inches (63 cm)
Muffler Width
9.45 inches (24 cm)
Muffler Height
6.3 inches (16 cm)
Tailpipe Diameter
3.15 inches (80 mm)
Ground Clearance
6.7 inches (17 cm)

Materials

Pipes
Stainless steel 409
Muffler
Aluminized steel
Catalytic Converter
Ceramic substrate with stainless steel housing
Hangers
Rubber with steel reinforcement

Features

Performance
  • Optimized backpressure for engine efficiency
  • Tuned sound profile
  • Reduced exhaust gas temperature
Design
  • Dual chrome-plated tailpipes
  • Integrated heat shields
  • Corrosion-resistant coating
Emissions
  • Euro 5 compliant catalytic converter
  • Oxygen sensor integration
  • Particulate filter compatibility
Durability
  • Rust-resistant materials
  • Vibration-dampening hangers
  • Heat-resistant coatings
integration
  • Direct bolt-on installation
  • OEM sensor compatibility
  • Factory mounting points

Safety Features

Thermal Protection
  • Heat shields for underbody components
  • Thermal insulation for passenger compartment
Structural integrity
  • Reinforced hanger points
  • Crash-resistant design
Emission Control
  • Catalytic converter with OBD-II monitoring
  • Leak detection system

Comfort Features

Noise Reduction
  • Acoustic dampening in muffler
  • Resonator for sound tuning
Vibration Control
  • Rubber isolators
  • Flexible joint connections
Thermal Management
  • Heat dissipation design
  • Underbody airflow optimization

Accessories

Performance
  • Sport exhaust upgrade
  • High-flow catalytic converter
  • Stainless steel tips
Protection
  • Underbody heat shields
  • Exhaust wrap insulation
  • Corrosion protection spray
Maintenance
  • Oxygen sensor socket
  • Exhaust hanger tool
  • Gasket replacement kit

Maintenance

Service interval
Every 30,000 miles or 24 months
Service Items
  • Inspect for leaks and corrosion
  • Check hanger integrity
  • Verify oxygen sensor operation
  • Clean exhaust tips
  • Inspect catalytic converter
Maintenance Notes
Regular cleaning of exhaust tips recommended to prevent corrosion

Warranty

Parts
Miles: 50,000
Years: 4
Coverage: Manufacturing defects
Corrosion
Miles: 100,000
Years: 7
Coverage: Perforation only
Performance
Miles: 30,000
Years: 2
Coverage: Catalytic converter efficiency
Labor
Miles: 50,000
Years: 4
Coverage: Authorized service centers only

Production Details

Manufacturer
Volvo Cars Exhaust Systems Division
Manufacturing Process
  • Laser-cut components
  • Robotic welding
  • Pressure testing
Quality Control
Leak Test: 100% tested
Material Verification: X-ray analysis
Fitment Check: OEM vehicle testing
Sustainability Practices
  • Recycled stainless steel content
  • Low-emission manufacturing
  • Waste heat recovery
Production Metrics
Daily Output: 500 units
Defect Rate: 0.2%
Energy Efficiency: 85%

Service Information for exhaust Service

Maintenance and service requirements specific to this component

30,000
24
  • Inspect exhaust system for leaks
  • Check hanger condition
  • Verify oxygen sensor operation
  • Clean exhaust tips
  • Inspect catalytic converter

Use only OEM-approved cleaning products for exhaust tips

60,000
48
  • Replace exhaust gaskets
  • Inspect heat shields
  • Check flex pipe condition
  • Test backpressure levels
  • Verify emission system operation

Specialized tools required for backpressure testing

100,000
84
  • Replace catalytic converter if needed
  • Inspect entire exhaust system
  • Check for corrosion damage
  • Replace oxygen sensors if required
  • Perform emission system diagnostic

Catalytic converter replacement requires ECU reset

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Is this exhaust system compatible with all 2010-2018 Volvo V60 models?

This exhaust system is designed to be compatible with all 2010-2018 Volvo V60 models, including both gasoline and diesel variants. It adheres to OEM specifications and includes all necessary mounting hardware. However, compatibility may vary slightly depending on the specific engine type (e.g., T5, D4). Always verify your vehicle's engine code and trim level before purchase.

Q2

What maintenance is required for the exhaust system?

Regular maintenance for the exhaust system includes inspecting for rust, cracks, or leaks every 12 months or 12,000 miles. Ensure all mounting brackets and hangers are secure. Clean the exhaust tips to prevent buildup. If you notice unusual noises or reduced performance, have the system inspected by a professional. Proper maintenance ensures longevity and optimal performance.

Q3

How do I install or replace the exhaust system on my Volvo V60?

To install or replace the exhaust system, first, lift the vehicle securely using a jack and stands. Remove the old exhaust by detaching the clamps, hangers, and bolts. Align the new exhaust system, ensuring proper fitment, and secure it using the provided hardware. Tighten all connections and check for leaks. For precise alignment, refer to the vehicle's service manual or consult a professional.

Q4

What should I do if my exhaust system is making unusual noises?

Unusual noises from the exhaust system, such as rattling or hissing, often indicate loose components, leaks, or damaged parts. Inspect the exhaust hangers, clamps, and connections for tightness. Check for holes or cracks in the pipes or muffler. If the issue persists, consult a professional mechanic to diagnose and resolve the problem promptly.

Q5

How can I optimize the performance of my exhaust system?

To optimize performance, ensure the exhaust system is free of obstructions and leaks. Use high-quality components designed for your specific engine type. Consider upgrading to a performance exhaust system for improved airflow and power. Regularly clean the exhaust tips and monitor the system for signs of wear. Proper tuning and maintenance can enhance both performance and fuel efficiency.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Volvo V60 Exhaust System Service Manual

Coming Soon

Detailed instructions for servicing and replacing the exhaust system on 2010-2018 Volvo V60 models. Includes diagrams, torque specifications, and troubleshooting tips.

Technical Service Bulletin: Exhaust System Updates

Coming Soon

Latest updates and fixes for common exhaust system issues in 2010-2018 Volvo V60 models. Includes part numbers and repair procedures.

Volvo V60 Exhaust Parts Catalog

Coming Soon

Comprehensive catalog of OEM and aftermarket exhaust parts for 2010-2018 Volvo V60 models. Includes pricing, compatibility, and installation notes.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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