Volvo Volvo V60 2010-2018 TG-81 Transmission Specifications
This document provides a detailed overview of the TG-81 transmission specifications for the 2010-2018 Volvo V60. It includes technical details such as gear ratios, torque capacity, fluid requirements, and maintenance intervals. The specifications are designed to assist mechanics, enthusiasts, and owners in understanding the transmission's performance, ensuring proper maintenance, and identifying compatibility for repairs or upgrades. This resource is invaluable for diagnosing issues, performing repairs, or optimizing the transmission's performance. Whether you're a professional technician or a DIY enthusiast, this guide offers the essential information needed to keep your Volvo V60 running smoothly.
Overview Specifications
This document provides detailed specifications and technical information about the TG-81 transmission used in the 2010-2018 Volvo V60. It is designed to assist technicians, engineers, and enthusiasts in understanding the transmission's features, maintenance requirements, and performance characteristics. Use the search and navigation instructions to quickly locate specific details or browse through the sections for comprehensive insights.
How to Use
Use the search bar to enter keywords related to the TG-81 transmission, such as 'gear ratios' or 'fluid capacity'. Results will highlight relevant sections and subsections for quick access.
Scroll through the document or use the table of contents to jump to specific sections. Each section is organized into subsections with detailed technical points for easy reference.
Key Specifications
Transmission Type
8-speed automatic
Torque Capacity
480 Nm
Fluid Capacity
7.5 liters
Shift Time
200 ms
Service Interval
60,000 miles
Available Specifications
Transmission Design
This section covers the structural and functional design of the TG-81 transmission, including its gear configuration, materials, and integration with the Volvo V60's drivetrain.
Transmission Design
This section covers the structural and functional design of the TG-81 transmission, including its gear configuration, materials, and integration with the Volvo V60's drivetrain.
Gear Configuration
- 8-speed automatic transmission
- Wet clutch system for smooth shifting
- Dual-clutch design for improved efficiency
- Adaptive shift logic for dynamic driving conditions
- Optional paddle shifters for manual control
Materials and Construction
- High-strength aluminum alloy housing
- Carbon composite synchronizers
- Heat-treated gears for durability
- Sealed bearings for reduced maintenance
Performance Specifications
This section outlines the performance metrics of the TG-81 transmission, including torque capacity, shift times, and fuel efficiency improvements.
Performance Specifications
This section outlines the performance metrics of the TG-81 transmission, including torque capacity, shift times, and fuel efficiency improvements.
Torque and Power Handling
- Maximum torque capacity: 480 Nm
- Compatible with engines up to 300 HP
- Optimized for both petrol and diesel engines
- Enhanced cooling system for high-performance applications
Shift Times and Efficiency
- Shift times as low as 200 milliseconds
- Improved fuel efficiency by up to 10%
- Eco mode for reduced emissions
- Sport mode for faster acceleration
Maintenance and Service
This section provides guidelines for maintaining the TG-81 transmission, including fluid requirements, service intervals, and common troubleshooting tips.
Maintenance and Service
This section provides guidelines for maintaining the TG-81 transmission, including fluid requirements, service intervals, and common troubleshooting tips.
Fluid Requirements
- Recommended fluid: Volvo ATF 97309
- Fluid capacity: 7.5 liters
- Fluid change interval: 60,000 miles
- Use of synthetic fluid for extended lifespan
Service Intervals
- Inspect transmission every 30,000 miles
- Replace filters every 60,000 miles
- Check for leaks during routine maintenance
- Software updates recommended annually
Search Specifications
Search by specification name, value, or description
Type to search through torque specifications. Results will appear below as you type.
Transmission Specifications
Overview
- Type
- 8-speed automatic
- Configuration
- Transverse-mounted
- Platform
- Volvo SPA (Scalable Product Architecture)
- Material
- Aluminum alloy casing
- Location
- Front-wheel drive or all-wheel drive
Dimensions
- Length
- 28.5 inches (724 mm)
- Width
- 22.8 inches (579 mm)
- Height
- 18.3 inches (465 mm)
- Weight
- 187 lbs (85 kg)
- input Shaft Diameter
- 1.2 inches (30.5 mm)
- Output Shaft Diameter
- 1.5 inches (38.1 mm)
- Fluid Capacity
- 7.4 quarts (7 liters)
Materials
- Casing
- Aluminum alloy with magnesium reinforcement
- Gears
- High-strength forged steel
- Clutch Packs
- Carbon fiber composite
- Seals
- Viton rubber
- Cooling Lines
- Stainless steel
Features
- Performance
-
- Adaptive shift logic
- Quick-shift technology
- Sport mode with paddle shifters
- Eco mode for fuel efficiency
- Durability
-
- Reinforced gear teeth
- High-temperature resistant seals
- Integrated cooling system
- Corrosion-resistant coating
- Technology
-
- Electronic control unit (ECU) integration
- CAN bus communication
- Diagnostic port compatibility
- Over-the-air software updates
- Efficiency
-
- Low-friction bearings
- Optimized gear ratios
- Start-stop compatibility
- Reduced internal drag
- Safety
-
- Fail-safe limp mode
- Overheat protection
- Torque reduction during slip
- Reverse lockout
Safety Features
- Electronic Protections
-
- Over-rev protection
- Gear shift lockout
- Torque converter lockup control
- Mechanical Protections
-
- Reinforced bell housing
- Shear pins for overload protection
- Dual-stage oil pump
- Driver Assistance
-
- Hill start assist
- Downhill speed control
- Trailer stability assist
Comfort Features
- Shift Quality
-
- Smooth gear transitions
- Adaptive shift mapping
- Reduced noise and vibration
- Climate Control
-
- Transmission fluid temperature monitoring
- Integrated cooling system
- Heated transmission for cold climates
- Driver Experience
-
- Customizable drive modes
- Paddle shifters with tactile feedback
- Gear position display
Accessories
- Performance Upgrades
-
- High-capacity transmission cooler
- Reinforced torque converter
- Performance shift kit
- Maintenance Tools
-
- Fluid exchange kit
- Diagnostic scanner
- Seal replacement tool
- Protection
-
- Transmission skid plate
- Fluid condition sensor
- Heat shield wrap
Maintenance
- Service interval
- Every 60,000 miles or 48 months
- Service Items
-
- Transmission fluid and filter replacement
- Seal and gasket inspection
- Shift linkage adjustment
- ECU software update
- Cooling system check
- Maintenance Notes
- Use only Volvo-approved transmission fluid for optimal performance.
Warranty
- Basic
- Miles: 50,000Years: 4Coverage: Parts and labor
- Powertrain
- Miles: 100,000Years: 7Coverage: Transmission components
- Corrosion
- Miles: UnlimitedYears: 12Coverage: Casing and external parts
- Extended
- Miles: 150,000Years: 10Coverage: Optional extended coverage
Production Details
- Manufacturer
- Aisin AW
- Manufacturing Process
-
- Precision CNC machining
- Robotic assembly
- Laser alignment
- Quality Control
- Testing: Durability testing, Thermal cycling, Noise and vibration analysisStandards: ISO 9001 certified, Volvo-specific quality protocols, End-of-line diagnostics
- Sustainability Practices
-
- Recycled aluminum usage
- Low-emission manufacturing
- Energy-efficient production lines
- Production Metrics
- Units Per Year: 250,000Defect Rate: Less than 0.1%Lead Time: 6 weeks
Service Information for tg 81 transmission Service
Maintenance and service requirements specific to this component
- Inspect transmission fluid level and condition
- Check for leaks and seal integrity
- Update transmission control software
- Inspect shift linkage and bushings
Early inspection recommended for high-performance use.
- Replace transmission fluid and filter
- Inspect and clean cooling system
- Check torque converter operation
- Perform shift quality diagnostics
Use only manufacturer-approved fluids and parts.
- Complete transmission fluid flush
- Replace seals and gaskets
- Inspect and test electronic controls
- Perform full system diagnostics
Major service requires specialized equipment and training.
Common Questions
Find answers to common questions about torque specifications
Q1 Is the TG-81 transmission compatible with all 2010-2018 Volvo V60 models?
Is the TG-81 transmission compatible with all 2010-2018 Volvo V60 models?
The TG-81 transmission is compatible with most 2010-2018 Volvo V60 models, particularly those equipped with 2.0L and 2.5L engines. However, compatibility may vary based on specific trim levels and drivetrain configurations. Always verify your vehicle's VIN and consult the manufacturer's compatibility chart before purchasing or installing the transmission.
Q2 What are the maintenance requirements for the TG-81 transmission?
What are the maintenance requirements for the TG-81 transmission?
The TG-81 transmission requires regular maintenance to ensure optimal performance. This includes fluid changes every 60,000 miles, inspection of seals and gaskets, and periodic software updates. Use only Volvo-approved transmission fluid and follow the manufacturer's maintenance schedule to prevent premature wear and ensure longevity.
Q3 How do I install or replace the TG-81 transmission in a Volvo V60?
How do I install or replace the TG-81 transmission in a Volvo V60?
Replacing the TG-81 transmission involves removing the old unit, draining fluids, and disconnecting electrical connectors. Install the new transmission by aligning it with the engine, securing bolts to the specified torque, and reconnecting all components. Refill with approved transmission fluid and perform a system reset using Volvo's diagnostic tools. Professional installation is recommended.
Q4 What should I do if my TG-81 transmission is not shifting smoothly?
What should I do if my TG-81 transmission is not shifting smoothly?
If the TG-81 transmission is not shifting smoothly, check the transmission fluid level and condition. Low or contaminated fluid can cause shifting issues. Inspect for error codes using a diagnostic tool and update the transmission software if necessary. If problems persist, consult a certified technician for further diagnosis.
Q5 How can I optimize the performance of the TG-81 transmission?
How can I optimize the performance of the TG-81 transmission?
To optimize the TG-81 transmission, ensure regular maintenance, use high-quality transmission fluid, and keep the software updated. Avoid aggressive driving and excessive towing to reduce strain. Consider installing a transmission cooler for improved thermal management, especially in high-performance or heavy-duty applications.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Volvo V60 TG-81 Transmission Service Manual
Coming SoonDetailed service manual covering installation, maintenance, and troubleshooting for the TG-81 transmission in 2010-2018 Volvo V60 models.
TG-81 Transmission Technical Bulletin 2022
Coming SoonLatest technical bulletin addressing common issues, software updates, and compatibility notes for the TG-81 transmission.
Volvo V60 Transmission Parts Catalog
Coming SoonComprehensive catalog of OEM and aftermarket parts compatible with the TG-81 transmission for 2010-2018 Volvo V60 models.
Legal Disclaimer
Important information about using this content
Always refer to your vehicle's service manual and take appropriate safety precautions when performing any maintenance or repairs.
General Information
Warranty & Liability
The content on this website is provided "as is" without any representations or warranties, express or implied. We make no representations or warranties regarding the accuracy, completeness, or availability of the information.
We shall not be liable for any direct, indirect, special, or consequential damages arising from the use of information on this website.
Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.
Intellectual Property
About the Author
Expert automotive knowledge and experience
'/%3E%3Cpath d='M60 30a20 20 0 1 1 0 40 20 20 0 0 1 0-40zm0 45c16.5 0 30 7.5 30 16.8V100H30v-8.2c0-9.3 13.5-16.8 30-16.8z' fill='%23404040'/%3E%3C/svg%3E)
Diagnostic
Specialized in advanced diagnostic techniques using modern scan tools and oscilloscopes.
Repair
Expert in both traditional mechanical repairs and modern vehicle systems.
Additional Expertise
Documentation
Created over 500 detailed repair guides and technical documents.
Training
Conducted technical training sessions and contributed to repair databases.
Certifications & Research
Certifications
- ASE Master Technician Certification
- Advanced Diagnostic Specialist
- Hybrid/Electric Vehicle Systems
- Performance Tuning Expert
Research & Community
Actively researches emerging technologies and contributes to automotive forums.