Volvo Volvo V60 2018-present TG-81 Transmission Specifications
This document provides a detailed overview of the TG-81 transmission specifications for the 2018-Present Volvo V60. It includes technical details such as gear ratios, torque capacity, fluid requirements, and maintenance intervals. The purpose of this document is to assist automotive technicians, enthusiasts, and owners in understanding the transmission's design, performance, and maintenance needs. It also serves as a valuable resource for diagnosing issues, performing repairs, and ensuring optimal performance. Whether you're looking to upgrade, maintain, or troubleshoot the TG-81 transmission, this comprehensive guide offers essential information to help you make informed decisions and keep your Volvo V60 running smoothly.
Overview Specifications
This document provides detailed technical specifications and operational guidelines for the tg-81 transmission used in the 2018-Present Volvo V60. It includes comprehensive information on transmission components, maintenance, and performance characteristics. Designed for both technical professionals and enthusiasts, this guide ensures accurate understanding and efficient utilization of the transmission system.
How to Use
Use the search functionality to quickly locate specific terms or phrases within the document. Enter keywords related to the transmission system, such as 'gear ratios' or 'torque converter', to find relevant sections instantly.
Navigate through the document using the structured sections and subsections. Each major section focuses on a different aspect of the tg-81 transmission, allowing for easy access to detailed information and specifications.
Key Specifications
Transmission Type
8-Speed Automatic
Torque Capacity
480 Nm
Fluid Capacity
9.5 Liters
Shift Time
200 ms
Towing Capacity
3,500 lbs
Available Specifications
Transmission Components
This section outlines the key components of the tg-81 transmission, including the torque converter, gear sets, and control modules. Understanding these components is essential for effective maintenance and troubleshooting.
Transmission Components
This section outlines the key components of the tg-81 transmission, including the torque converter, gear sets, and control modules. Understanding these components is essential for effective maintenance and troubleshooting.
Torque Converter
- Hydraulic coupling device for smooth power transfer
- Lock-up clutch for improved efficiency
- Stall speed of 2200 rpm
- Designed for high torque applications
Gear Sets
- 8-speed automatic transmission
- Wide gear ratio spread for optimal performance
- Helical gears for reduced noise
- High-strength materials for durability
Control Modules
- Integrated transmission control unit (TCU)
- Adaptive shift logic for smooth gear changes
- Real-time monitoring of transmission health
- Compatible with Volvo's Sensus infotainment system
Maintenance Guidelines
Regular maintenance is crucial for the longevity and performance of the tg-81 transmission. This section provides detailed instructions on fluid changes, filter replacements, and diagnostic procedures.
Maintenance Guidelines
Regular maintenance is crucial for the longevity and performance of the tg-81 transmission. This section provides detailed instructions on fluid changes, filter replacements, and diagnostic procedures.
Fluid Changes
- Recommended fluid: Volvo ATF
- Change interval: Every 60,000 miles
- Capacity: 9.5 liters
- Use of a fluid exchange machine for complete replacement
Filter Replacements
- Replace filter every 120,000 miles
- Integrated filter design for easy access
- High-efficiency filtration media
- Compatible with OEM parts only
Diagnostic Procedures
- Use Volvo VIDA for error code reading
- Monitor transmission temperature during diagnostics
- Check for fluid leaks and contamination
- Perform road test to verify shift quality
Performance Characteristics
The tg-81 transmission is designed to deliver exceptional performance and efficiency. This section covers key performance metrics, including shift times, fuel economy, and towing capacity.
Performance Characteristics
The tg-81 transmission is designed to deliver exceptional performance and efficiency. This section covers key performance metrics, including shift times, fuel economy, and towing capacity.
Shift Times
- Average shift time of 200 milliseconds
- Quick downshifts for rapid acceleration
- Smooth upshifts for comfort
- Adaptive shift patterns based on driving style
Fuel Economy
- Optimized for low fuel consumption
- Contributes to EPA-estimated 28 mpg combined
- Eco mode for further efficiency
- Reduced internal friction for better mileage
Towing Capacity
- Maximum towing capacity of 3,500 lbs
- Enhanced cooling system for heavy loads
- Tow/haul mode for improved control
- Stable gear holding under load
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Transmission Specifications
Overview
- Type
- 8-Speed Automatic
- Configuration
- Longitudinal
- Platform
- SPA (Scalable Product Architecture)
- Material
- Aluminum casing
- Location
- Front-engine, All-wheel drive
Dimensions
- Length
- 28.7 in (729 mm)
- Width
- 23.6 in (599 mm)
- Height
- 18.1 in (460 mm)
- Weight
- 187 lbs (85 kg)
- input Shaft Length
- 12.4 in (315 mm)
- Output Shaft Length
- 14.2 in (361 mm)
- Fluid Capacity
- 7.4 quarts (7.0 liters)
Materials
- Casing
- Die-cast aluminum alloy
- Gears
- Case-hardened steel
- Clutch Packs
- Carbon fiber reinforced friction material
- Seals
- Fluoroelastomer (FKM)
- Bearings
- Precision steel alloy
Features
- Shifting
-
- Adaptive Shift Logic
- Manual shift mode with paddle shifters
- Sport mode programming
- Eco mode programming
- Performance
-
- Quick-shift technology
- Torque converter with lock-up clutch
- Multiple downshift capability
- Launch control support
- integration
-
- Volvo Sensus system compatibility
- Drive Mode Pro integration
- Electronic parking brake coordination
- Hill Start Assist
- Cooling
-
- Integrated transmission oil cooler
- Temperature monitoring system
- Active thermal management
- Flow-optimized oil passages
Safety Features
- Protection
-
- Over-temperature protection
- Overload protection
- Fail-safe limp-home mode
- Monitoring
-
- Real-time gear monitoring
- Oil condition sensor
- Shift pattern analysis
Comfort Features
- Operation
-
- Smooth shift programming
- Noise-reduction gear design
- Vibration dampening system
- User interface
-
- Intuitive gear selector
- Shift indicator display
- Drive mode selection
Accessories
- Upgrades
-
- Performance transmission tune
- Enhanced cooling package
- Shift paddle extensions
- Maintenance
-
- Transmission service kit
- Fluid exchange system
- Diagnostic interface cable
- Protection
-
- Transmission skid plate
- Heat shield kit
- Seal protection coating
Maintenance
- Fluid Spec
- Volvo Transmission Fluid JWS 3324
- Service interval
- 60,000 miles or 48 months
- Service Items
-
- Fluid and filter replacement
- Seal inspection
- Mounting check
- Software updates
- Adaptation reset
- Notes
- Use only Volvo-approved fluids and parts
Warranty
- Basic
- Years: 4Miles: 50000Coverage: Parts and labor
- Powertrain
- Years: 7Miles: 100000Coverage: Transmission components
- Corrosion
- Years: 12Miles: UnlimitedCoverage: Casing and seals
- Extended
- Years: 10Miles: 120000Coverage: Optional extended coverage
Production Details
- Manufacturer
- Aisin AW
- Location
- Anjō, Japan
- Processes
-
- Precision CNC machining
- Automated quality control
- Laser measurement systems
- Clean room assembly
- Quality Control
- Testing: Endurance testing, Thermal cycling, Noise level verificationStandards: ISO 9001 certified, Volvo Core Quality System, TS 16949 compliance
- Sustainability
-
- Recycled aluminum content
- Closed-loop coolant system
- Waste heat recovery
- Energy-efficient manufacturing
- Metrics
- Daily Output: 1200 unitsDefect Rate: 0.002%Energy Use: 1.2 MWh per unit
Service Information for tg 81 transmission Service
Maintenance and service requirements specific to this component
- Fluid level check
- Seal inspection
- Mounting bolt torque check
- Software version check
- Shift quality assessment
Visual inspection recommended even if no service is due
- Complete fluid and filter replacement
- Transmission adaptation reset
- Mounting bushing inspection
- Cooler line inspection
- Diagnostic system scan
Use only Volvo-approved JWS 3324 fluid
- Full transmission overhaul
- Clutch pack replacement
- Seal replacement
- Bearing inspection
- Complete system recalibration
Requires specialized tools and trained technicians
Common Questions
Find answers to common questions about torque specifications
Q1 Is the tg-81 transmission compatible with all 2018-Present Volvo V60 models?
Is the tg-81 transmission compatible with all 2018-Present Volvo V60 models?
The tg-81 transmission is specifically designed for 2018-Present Volvo V60 models with both gasoline and diesel engines. It is compatible with front-wheel drive (FWD) and all-wheel drive (AWD) configurations. However, it is essential to verify the engine and drivetrain specifications before installation, as certain performance or hybrid variants may require different transmission systems.
Q2 What are the maintenance requirements for the tg-81 transmission?
What are the maintenance requirements for the tg-81 transmission?
The tg-81 transmission requires regular maintenance to ensure optimal performance. It is recommended to check the transmission fluid level every 30,000 miles and replace it every 60,000 miles. Additionally, inspect the transmission mounts and seals for wear and tear during routine service. Adhering to these maintenance schedules helps prevent premature wear and extends the transmission's lifespan.
Q3 How do I install or replace the tg-81 transmission in a Volvo V60?
How do I install or replace the tg-81 transmission in a Volvo V60?
To install or replace the tg-81 transmission, first, disconnect the battery and remove the transmission mount. Lower the transmission carefully using a jack and disconnect the driveshaft, wiring harness, and fluid lines. Install the new transmission by reversing the removal process, ensuring all connections are secure. Refill the transmission fluid and test the system for proper operation. Professional installation is recommended for optimal results.
Q4 What should I do if my tg-81 transmission is not shifting smoothly?
What should I do if my tg-81 transmission is not shifting smoothly?
If the tg-81 transmission is not shifting smoothly, first check the transmission fluid level and quality. Low or contaminated fluid can cause shifting issues. Inspect the wiring harness and sensors for damage or loose connections. If the problem persists, use a diagnostic tool to check for error codes. Common solutions include replacing the fluid, repairing wiring, or updating the transmission control module software.
Q5 How can I optimize the performance of the tg-81 transmission?
How can I optimize the performance of the tg-81 transmission?
To optimize the tg-81 transmission's performance, ensure regular maintenance, including fluid changes and inspections. Use high-quality transmission fluid recommended by Volvo. Avoid aggressive driving habits that strain the transmission. Additionally, consider updating the transmission control module software to the latest version for improved shift logic and efficiency. Properly maintaining the drivetrain components also contributes to overall performance.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Volvo V60 tg-81 Transmission Service Manual
Coming SoonThis manual provides detailed instructions for servicing and maintaining the tg-81 transmission, including fluid specifications, torque settings, and diagnostic procedures.
Technical Service Bulletin for tg-81 Transmission Updates
Coming SoonThis bulletin outlines software updates and technical improvements for the tg-81 transmission to enhance performance and address known issues.
Volvo V60 Transmission Parts Catalog
Coming SoonThis catalog lists all compatible parts and accessories for the tg-81 transmission, including seals, mounts, and fluid lines.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.
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