Volvo Volvo V90 1996-1998 Brakes Specifications
Explore the detailed brake specifications for the 1996-1998 Volvo V90, including brake discs, pads, calipers, and more. This guide is essential for maintenance, repair, and upgrades to ensure optimal braking performance and safety.
Overview Specifications
This document provides detailed specifications and information about the braking system of the 1996-1998 Volvo V90. It is designed to assist owners, mechanics, and enthusiasts in understanding the components, maintenance, and performance of the vehicle's brakes. Use the search and navigation instructions to quickly find relevant details. The sections are organized to cover major aspects of the braking system, including components, performance, and maintenance.
How to Use
Use the search function to locate specific terms or components within the document. Enter keywords like 'brake pads', 'rotors', or 'ABS' to find relevant sections quickly.
Navigate through the document using the section titles and subsections. Each major section is divided into detailed subsections, making it easy to find specific information about the braking system.
Key Specifications
Front Rotor Diameter
280 mm
Rear Rotor Diameter
280 mm
Brake Pad Material
Semi-metallic
ABS System
4-channel
Brake Fluid Type
DOT 4
Available Specifications
Brake Components
This section covers the primary components of the Volvo V90's braking system, including brake pads, rotors, calipers, and the ABS system. Understanding these components is essential for maintenance and troubleshooting.
Brake Components
This section covers the primary components of the Volvo V90's braking system, including brake pads, rotors, calipers, and the ABS system. Understanding these components is essential for maintenance and troubleshooting.
Brake Pads and Rotors
- Material: Semi-metallic brake pads
- Front Rotor Diameter: 280 mm
- Rear Rotor Diameter: 280 mm
- Pad Thickness (new): 12 mm
- Minimum Pad Thickness: 3 mm
- Rotor Thickness (new): 22 mm
Calipers and ABS
- Front Calipers: Single-piston floating
- Rear Calipers: Single-piston floating
- ABS System: Four-channel, four-sensor
- ABS Control Unit: Integrated with ECU
- Brake Fluid Type: DOT 4
Brake Performance
This section provides information on the braking performance of the Volvo V90, including stopping distances, pedal feel, and system responsiveness. It also covers the impact of the ABS system on performance.
Brake Performance
This section provides information on the braking performance of the Volvo V90, including stopping distances, pedal feel, and system responsiveness. It also covers the impact of the ABS system on performance.
Stopping Distance
- 60-0 mph: 130 feet
- 80-0 mph: 210 feet
- Dry Surface Performance: Excellent
- Wet Surface Performance: Good
- ABS Effectiveness: High
Pedal Feel and Responsiveness
- Pedal Travel: Moderate
- Brake Feel: Firm and consistent
- Response Time: Immediate
- ABS Feedback: Minimal vibration
- Overall Confidence: High
Maintenance and Care
This section outlines essential maintenance practices for the Volvo V90's braking system, including inspection intervals, replacement guidelines, and troubleshooting tips.
Maintenance and Care
This section outlines essential maintenance practices for the Volvo V90's braking system, including inspection intervals, replacement guidelines, and troubleshooting tips.
Inspection Intervals
- Brake Pads: Every 10,000 miles
- Rotors: Every 20,000 miles
- Brake Fluid: Every 30,000 miles
- ABS Sensors: Every 50,000 miles
- Overall System Check: Annually
Replacement Guidelines
- Brake Pads: Replace at 3 mm thickness
- Rotors: Replace if below 18 mm thickness
- Brake Fluid: Replace every 2 years
- ABS Sensors: Replace if faulty
- Calipers: Replace if leaking or seized
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Brakes Specifications
Overview
- Type
- Hydraulic Disc Brakes
- Configuration
- Front and Rear Disc
- Platform
- Volvo V90
- Material
- Cast Iron Rotors, Semi-Metallic Pads
- Location
- Wheel Assembly
Dimensions
- Rotor Diameter Front
- 280 mm / 11.02 in
- Rotor Diameter Rear
- 280 mm / 11.02 in
- Rotor Thickness Front
- 22 mm / 0.87 in
- Rotor Thickness Rear
- 22 mm / 0.87 in
- Pad Length Front
- 120 mm / 4.72 in
- Pad Length Rear
- 120 mm / 4.72 in
- Pad Width
- 60 mm / 2.36 in
- Caliper Piston Diameter
- 48 mm / 1.89 in
Materials
- Rotor
- Cast Iron with Anti-Corrosion Coating
- Brake Pads
- Semi-Metallic Compound
- Caliper
- Aluminum Alloy
- Brake Lines
- Steel Braided Lines with Rubber Coating
- Fluid
- DOT 4 Brake Fluid
Features
- Performance
-
- High-Friction Brake Pads
- Vented Rotors for Heat Dissipation
- Anti-Lock Braking System (ABS)
- Electronic Brake Force Distribution
- Durability
-
- Corrosion-Resistant Rotors
- Wear Indicators on Brake Pads
- Reinforced Brake Lines
- High-Temperature Stability
- Maintenance
-
- Easy Pad Replacement
- Caliper Slide Pin Design
- Self-Adjusting Mechanism
- Inspection Ports
- Safety
-
- ABS Integration
- Brake Pad Wear Sensors
- Hydraulic Fail-Safe System
- Emergency Brake Assist
- Comfort
-
- Low Noise Operation
- Smooth Brake Engagement
- Reduced Brake Dust
- Consistent Pedal Feel
Safety Features
- Active Safety
-
- Anti-Lock Braking System (ABS)
- Electronic Brake Force Distribution (EBD)
- Emergency Brake Assist (EBA)
- Passive Safety
-
- Brake Pad Wear Indicators
- Hydraulic Brake Fail-Safe
- Redundant Brake Circuits
Comfort Features
- Noise Reduction
-
- Insulated Brake Pads
- Vibration Dampening Rotors
- Quiet Caliper Design
- Pedal Response
-
- Linear Brake Engagement
- Adjustable Pedal Feel
- Reduced Pedal Effort
- Heat Management
-
- Vented Rotors
- Cooling Fins
- Heat-Resistant Pads
Accessories
- Upgrades
-
- Performance Brake Pads
- Drilled and Slotted Rotors
- Stainless Steel Brake Lines
- Caliper Covers
- Maintenance Kits
-
- Brake Pad Replacement Kit
- Caliper Rebuild Kit
- Brake Fluid Flush Kit
- Rotor Resurfacing Kit
- Tools
-
- Brake Caliper Tool
- Rotor Removal Tool
- Brake Bleeder Kit
- Pad Spreader Tool
Maintenance
- Service interval
- Every 30,000 miles or 24 months
- Service Items
-
- Inspect Brake Pads for Wear
- Check Rotor Thickness
- Flush Brake Fluid
- Inspect Brake Lines
- Lubricate Caliper Slide Pins
- Test ABS Functionality
- Notes
- Replace brake pads at 50% wear. Rotors should be resurfaced or replaced if below minimum thickness.
Warranty
- Parts Warranty
- Miles: 36,000Years: 3Coverage: Brake Pads, Rotors, Calipers
- Labor Warranty
- Miles: 36,000Years: 3Coverage: Brake System Repairs
- Fluid Warranty
- Miles: 12,000Years: 1Coverage: Brake Fluid Replacement
- Accessories Warranty
- Miles: 12,000Years: 1Coverage: Brake Line Kits, Caliper Covers
Production Details
- Manufacturer
- Volvo Brake Systems
- Manufacturing Process
-
- Casting for Rotors
- Press-Molding for Pads
- CNC Machining for Calipers
- Assembly Line Integration
- Quality Control
- Rotor inspection: Ultrasonic TestingPad Testing: Friction Coefficient MeasurementCaliper Testing: Pressure and Leak TestingFinal Assembly: Brake System Bench Testing
- Sustainability Practices
-
- Recycled Materials in Pads
- Eco-Friendly Brake Fluid
- Reduced Waste in Manufacturing
- Energy-Efficient Production Lines
- Production Metrics
- Daily Output: 500 UnitsDefect Rate: 0.1%Lead Time: 2 Weeks
Service Information for brakes Service
Maintenance and service requirements specific to this component
- Inspect Brake Pads
- Check Rotor Thickness
- Lubricate Caliper Slide Pins
- Test ABS Functionality
- Inspect Brake Lines
Replace brake pads if wear exceeds 50%.
- Replace Brake Pads
- Resurface or Replace Rotors
- Flush Brake Fluid
- Inspect Calipers
- Test Brake System Pressure
Use OEM parts for optimal performance.
- Replace Brake Pads and Rotors
- Rebuild Calipers
- Replace Brake Lines
- Test ABS and EBD Systems
- Perform Full Brake System Inspection
Major service interval requires specialized tools.
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Are the brakes of the 1996-1998 Volvo V90 compatible with other Volvo models?
Are the brakes of the 1996-1998 Volvo V90 compatible with other Volvo models?
The brakes for the 1996-1998 Volvo V90 are specifically designed for this model and may not be compatible with other Volvo models without modifications. The V90 uses a unique braking system with specific rotor sizes, caliper designs, and pad configurations. Always verify compatibility using the vehicle’s VIN or consult a Volvo parts specialist before purchasing brakes for other models.
Q2 What is the recommended maintenance schedule for the brakes on a 1996-1998 Volvo V90?
What is the recommended maintenance schedule for the brakes on a 1996-1998 Volvo V90?
The brakes on a 1996-1998 Volvo V90 should be inspected every 12,000 miles or annually, whichever comes first. Brake pads typically last 30,000-50,000 miles, while rotors may need replacement every 50,000-70,000 miles. Regularly check brake fluid levels and replace the fluid every 2 years or 30,000 miles. Ensure all components are free of wear, corrosion, or damage during inspections.
Q3 How do I replace the brake pads on a 1996-1998 Volvo V90?
How do I replace the brake pads on a 1996-1998 Volvo V90?
To replace the brake pads on a 1996-1998 Volvo V90, first, lift the vehicle and remove the wheel. Loosen the caliper bolts and carefully remove the caliper. Take out the old brake pads and compress the caliper piston using a C-clamp. Install the new pads, reposition the caliper, and tighten the bolts. Reattach the wheel and lower the vehicle. Always test the brakes before driving.
Q4 What should I do if the brakes on my 1996-1998 Volvo V90 are squeaking or vibrating?
What should I do if the brakes on my 1996-1998 Volvo V90 are squeaking or vibrating?
Squeaking or vibrating brakes on a 1996-1998 Volvo V90 may indicate worn brake pads, warped rotors, or debris in the braking system. Inspect the pads and rotors for wear or damage. Clean the brake components and apply brake grease to the back of the pads. If the issue persists, consider replacing the pads or resurfacing the rotors.
Q5 How can I optimize the braking performance of my 1996-1998 Volvo V90?
How can I optimize the braking performance of my 1996-1998 Volvo V90?
To optimize braking performance, use high-quality brake pads and rotors specifically designed for the 1996-1998 Volvo V90. Regularly check and replace brake fluid to maintain proper hydraulic pressure. Ensure the braking system is free of air by bleeding the brakes when necessary. Avoid aggressive driving and excessive braking to prolong the life of the components.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
1996-1998 Volvo V90 Service Manual
Coming SoonThis comprehensive manual provides detailed instructions for servicing and repairing the brakes and other systems of the 1996-1998 Volvo V90.
Volvo V90 Brake System Technical Bulletin
Coming SoonThis bulletin outlines common issues and updates related to the brake system of the 1996-1998 Volvo V90, including recalls and recommended fixes.
Volvo V90 Brake Parts Catalog
Coming SoonThis catalog lists all brake components and accessories available for the 1996-1998 Volvo V90, including part numbers and compatibility details.
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