Volvo Volvo XC60 2008-2017 TG-81 Transmission Specifications
This document provides detailed transmission specifications for the 2008-2017 Volvo XC60, covering essential technical details such as gear ratios, torque capacity, fluid requirements, and maintenance intervals. These specifications are crucial for understanding the performance and durability of the transmission system, aiding in proper maintenance, troubleshooting, and potential upgrades. Whether you're a technician, enthusiast, or owner, this guide offers valuable insights to ensure optimal transmission performance and longevity. The information is derived from official service manuals and technical resources, ensuring accuracy and reliability for all users.
Overview Specifications
This document provides detailed technical specifications and operational insights for the TG-81 transmission used in the 2008-2017 Volvo XC60. It is designed to assist technicians, engineers, and enthusiasts in understanding the transmission's design, functionality, and maintenance requirements. Use this guide to navigate through key features, performance metrics, and troubleshooting tips for optimal transmission performance.
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Key Specifications
Transmission Type
8-speed automatic
Max Torque Capacity
480 Nm
Weight
86 kg
Fluid Capacity
7.5 liters
Service Interval
60,000 miles
Available Specifications
Transmission Design
This section covers the structural and mechanical design of the TG-81 transmission. Learn about its components, layout, and how it integrates with the Volvo XC60's drivetrain.
Transmission Design
This section covers the structural and mechanical design of the TG-81 transmission. Learn about its components, layout, and how it integrates with the Volvo XC60's drivetrain.
Gear Configuration
- 8-speed automatic transmission
- Compact and lightweight design
- Optimized gear ratios for fuel efficiency
- Smooth and responsive shifting
- Enhanced durability for high torque applications
- Seamless integration with AWD systems
Material and Construction
- High-strength aluminum casing
- Precision-engineered gears
- Advanced lubrication system
- Corrosion-resistant components
- Minimized internal friction
- Robust clutch assemblies
Performance Metrics
Explore the performance characteristics of the TG-81 transmission, including acceleration, fuel efficiency, and towing capabilities. This section provides data-driven insights for evaluating its capabilities.
Performance Metrics
Explore the performance characteristics of the TG-81 transmission, including acceleration, fuel efficiency, and towing capabilities. This section provides data-driven insights for evaluating its capabilities.
Acceleration and Shifting
- 0-60 mph in 6.4 seconds (with T6 engine)
- Quick and precise gear shifts
- Adaptive shift mapping for varying conditions
- Sport mode for enhanced performance
- Low-speed maneuverability
- Reduced shift shock
Fuel Efficiency
- Up to 25 MPG combined (estimated)
- Eco mode for optimized fuel consumption
- Reduced internal drag losses
- Improved thermal management
- Start-stop functionality
- Compliance with emissions standards
Maintenance and Troubleshooting
This section provides guidance on maintaining the TG-81 transmission and addressing common issues. Learn about service intervals, diagnostic tools, and repair techniques.
Maintenance and Troubleshooting
This section provides guidance on maintaining the TG-81 transmission and addressing common issues. Learn about service intervals, diagnostic tools, and repair techniques.
Routine Maintenance
- Regular fluid checks and changes
- Inspect for leaks and wear
- Software updates for transmission control
- Filter replacement schedule
- Torque converter inspection
- Solenoid and sensor testing
Common Issues and Solutions
- Delayed shifting - Check fluid levels and solenoids
- Transmission slipping - Inspect clutch packs
- Unusual noises - Examine gears and bearings
- Overheating - Verify cooling system functionality
- Error codes - Use diagnostic tools for troubleshooting
- Rough shifting - Update transmission software
Search Specifications
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Transmission Specifications
Overview
- Type
- Automatic
- Configuration
- 8-speed
- Platform
- Volvo SPA (Scalable Product Architecture)
- Material
- Aluminum alloy casing
- Location
- Front-engine, all-wheel drive
Dimensions
- Length
- 28.5 inches (724 mm)
- Width
- 22.4 inches (569 mm)
- Height
- 15.7 inches (399 mm)
- Weight
- 187 lbs (85 kg)
- input Shaft Diameter
- 1.2 inches (30.5 mm)
- Output Shaft Diameter
- 1.4 inches (35.6 mm)
- Fluid Capacity
- 7.4 quarts (7 liters)
Materials
- Casing
- Aluminum alloy
- Gears
- Hardened steel
- Clutch Packs
- Carbon composite
- Seals
- Synthetic rubber
- Cooling Lines
- Stainless steel
Features
- Performance
-
- Quick-shift technology
- Adaptive shift logic
- Sport mode
- Manual shift mode
- Efficiency
-
- Start-stop functionality
- Eco mode
- Optimized gear ratios
- Low friction components
- Durability
-
- Reinforced gear sets
- High-temperature resistant seals
- Robust cooling system
- Corrosion-resistant casing
- integration
-
- Seamless integration with AWD system
- Compatibility with Volvo Drive-E engines
- Electronic control unit (ECU) integration
- CAN bus communication
- User Experience
-
- Smooth gear transitions
- Quiet operation
- Customizable driving modes
- Low maintenance requirements
Safety Features
- Protection
-
- Overheat protection
- Overload protection
- Fail-safe mode
- Monitoring
-
- Real-time temperature monitoring
- Fluid level sensors
- Gear wear sensors
Comfort Features
- Noise Reduction
-
- Sound-dampening casing
- Precision-engineered gears
- Vibration isolation mounts
- Driving Modes
-
- Comfort mode
- Dynamic mode
- Eco mode
- Smoothness
-
- Adaptive shift mapping
- Torque converter lockup control
- Minimized gear shift shock
Accessories
- Upgrades
-
- Performance tuning kits
- Enhanced cooling systems
- Custom shift paddles
- Tools
-
- Transmission fluid dipstick
- Diagnostic scanner
- Fluid exchange pump
- Maintenance
-
- Transmission fluid filter kit
- Seal replacement kit
- Gasket set
Maintenance
- Service interval
- Every 60,000 miles or 5 years
- Service Items
-
- Transmission fluid flush
- Filter replacement
- Seal inspection
- Fluid level check
- Software updates
- Maintenance Notes
- Use only Volvo-approved transmission fluid for optimal performance and longevity.
Warranty
- Basic
- Miles: 50,000Years: 4Coverage: Manufacturer defects
- Powertrain
- Miles: 100,000Years: 7Coverage: Transmission and drivetrain components
- Corrosion
- Miles: UnlimitedYears: 12Coverage: Corrosion-related issues
- Extended
- Miles: 150,000Years: 10Coverage: Optional extended coverage for transmission
Production Details
- Manufacturer
- Volvo Cars
- Manufacturing Process
-
- High-precision CNC machining
- Automated assembly
- Rigorous testing protocols
- Quality Control
- inspection: 100% component inspectionTesting: Dynamometer testingCertification: ISO 9001 certified
- Sustainability Practices
-
- Recyclable materials
- Energy-efficient production
- Zero-waste initiatives
- Production Metrics
- Annual Output: 500,000 unitsDefect Rate: < 0.1%Lead Time: 6 weeks
Service Information for tg 81 transmission Service
Maintenance and service requirements specific to this component
- Inspect transmission fluid level
- Check for leaks
- Verify software version
- Lubricate external linkages
Ensure fluid is at the correct temperature before checking levels.
- Replace transmission fluid
- Replace fluid filter
- Inspect seals and gaskets
- Test transmission performance
Use only Volvo-approved transmission fluid to avoid warranty voidance.
- Complete transmission overhaul
- Replace clutch packs
- Inspect and replace worn gears
- Flush cooling lines
Major service requires specialized tools and trained technicians.
Common Questions
Find answers to common questions about torque specifications
Q1 Is the TG-81 transmission compatible with all 2008-2017 Volvo XC60 models?
Is the TG-81 transmission compatible with all 2008-2017 Volvo XC60 models?
The TG-81 transmission is compatible with most 2008-2017 Volvo XC60 models, particularly those equipped with 3.0L and 3.2L engines. However, compatibility may vary depending on specific trim levels and drivetrain configurations. Always verify your vehicle’s VIN and consult the manufacturer’s compatibility chart before purchase. This transmission supports both FWD and AWD systems but may require additional components for proper integration.
Q2 What maintenance is required for the TG-81 transmission in the Volvo XC60?
What maintenance is required for the TG-81 transmission in the Volvo XC60?
The TG-81 transmission requires regular maintenance to ensure longevity and optimal performance. Key tasks include fluid changes every 60,000 miles, filter replacements, and inspection of seals and gaskets. Use only manufacturer-recommended transmission fluid. Periodically check for leaks, unusual noises, or shifting irregularities. Adhering to the maintenance schedule outlined in the Volvo XC60 service manual is crucial to prevent costly repairs.
Q3 How do I install or replace the TG-81 transmission in a Volvo XC60?
How do I install or replace the TG-81 transmission in a Volvo XC60?
Replacing the TG-81 transmission in a Volvo XC60 involves several steps. First, disconnect the battery and remove components obstructing the transmission, such as the driveshaft and exhaust system. Drain the transmission fluid and detach the transmission mounts and wiring. Carefully lower the transmission using a jack and install the new TG-81 unit. Reconnect all components, refill with fluid, and test for proper operation. Detailed instructions can be found in the Volvo service manual.
Q4 What should I do if my TG-81 transmission is not shifting properly?
What should I do if my TG-81 transmission is not shifting properly?
If the TG-81 transmission is not shifting properly, start by checking the transmission fluid level and condition. Low or contaminated fluid can cause shifting issues. Inspect for leaks, damaged wiring, or faulty sensors. Use a diagnostic tool to check for error codes. If no obvious issues are found, consult a professional technician. Common solutions include fluid replacement, sensor repairs, or software updates.
Q5 How can I optimize the performance of the TG-81 transmission?
How can I optimize the performance of the TG-81 transmission?
To optimize the TG-81 transmission’s performance, ensure regular maintenance and use high-quality transmission fluid. Avoid aggressive driving and excessive load to reduce wear. Consider updating the transmission control module software if available. Monitor the transmission temperature and ensure the cooling system is functioning properly. Properly inflated tires and alignment also contribute to smoother operation and improved efficiency.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Volvo XC60 Transmission Service Manual
Coming SoonA detailed guide covering installation, maintenance, and troubleshooting for the TG-81 transmission in 2008-2017 Volvo XC60 models.
TG-81 Transmission Technical Bulletin
Coming SoonLatest updates and technical information regarding the TG-81 transmission, including compatibility and performance enhancements.
Volvo XC60 Parts and Accessories Catalog
Coming SoonComprehensive catalog listing compatible parts and accessories for the 2008-2017 Volvo XC60, including TG-81 transmission components.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.
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