Volvo Volvo XC60 2017-present Exhaust Specifications
Volvo Volvo XC60 2017-present

Volvo Volvo XC60 2017-present Exhaust Specifications

Explore the comprehensive exhaust system specifications for the 2017-Present Volvo XC60, including catalytic converter, muffler, exhaust pipes, and oxygen sensors. Essential for maintenance, repair, and performance upgrades.

Updated

Overview Specifications

This document provides detailed information about the exhaust system specifications for the 2017-Present Volvo XC60. It includes technical details, maintenance tips, and performance characteristics. Use this guide to understand the components, functionality, and care requirements of your vehicle's exhaust system. Whether you're a car enthusiast or a technician, this resource will help you navigate the specifics of the Volvo XC60 exhaust system efficiently.

How to Use

Use the search function to quickly locate specific terms or components within the document. Enter keywords such as 'catalytic converter' or 'muffler' to find relevant sections instantly.

Navigate through the document using the section titles and subsections. Each major section is divided into detailed subsections, making it easy to find the information you need. Scroll through the list or use the table of contents for quick access.

Key Specifications

Exhaust System Material

Stainless Steel

Catalytic Converter Type

Three-Way

Muffler Noise Level

< 72 dB

Emission Standard

Euro 6

Exhaust Pipe Diameter

2.5 inches

Available Specifications

Exhaust System Components

This section covers the main components of the Volvo XC60 exhaust system, including the catalytic converter, muffler, and exhaust pipes. Understanding these parts is essential for maintenance and performance optimization.

Catalytic Converter
  • Reduces harmful emissions by converting pollutants into less harmful gases
  • Located between the engine and the muffler
  • Contains platinum, palladium, and rhodium as catalysts
  • Requires regular inspection to ensure proper function
Muffler
  • Reduces noise generated by the exhaust system
  • Located at the rear of the vehicle
  • Constructed from stainless steel for durability
  • Helps improve engine performance by reducing backpressure
Exhaust Pipes
  • Transport exhaust gases from the engine to the muffler
  • Made from corrosion-resistant materials
  • Designed to minimize heat transfer to other components
  • Available in various diameters depending on the model

Performance Characteristics

This section delves into the performance aspects of the Volvo XC60 exhaust system, including emission standards, noise levels, and fuel efficiency. Learn how the exhaust system contributes to the overall driving experience.

Emission Standards
  • Complies with Euro 6 and EPA Tier 3 emission standards
  • Utilizes advanced catalytic converter technology
  • Monitors emissions via onboard diagnostics (OBD)
  • Supports cleaner air quality with reduced NOx emissions
Noise Levels
  • Engineered for a quiet and comfortable ride
  • Incorporates noise-canceling technology in the muffler
  • Meets stringent noise regulations
  • Provides a balanced sound profile
Fuel Efficiency
  • Optimizes exhaust flow to enhance fuel economy
  • Reduces backpressure for better engine performance
  • Supports hybrid models with efficient exhaust routing
  • Contributes to lower CO2 emissions

Maintenance and Care

Proper maintenance is crucial for the longevity and performance of the exhaust system. This section provides tips and guidelines for inspecting, cleaning, and replacing exhaust components.

Inspection Tips
  • Regularly check for rust and corrosion
  • Inspect for leaks or cracks in the exhaust pipes
  • Listen for unusual noises indicating potential issues
  • Schedule professional inspections annually
Cleaning Guidelines
  • Use mild detergent and water for cleaning
  • Avoid abrasive materials that can damage surfaces
  • Clean the exterior of the muffler and pipes regularly
  • Ensure all components are dry after cleaning
Replacement Procedures
  • Replace worn-out components promptly
  • Use genuine Volvo parts for best results
  • Follow manufacturer guidelines for installation
  • Ensure proper alignment and fitment during replacement

Component Specifications

Overview

Type
Single exit dual pipe
Configuration
Turbo-back system
Platform
Scalable Product Architecture (SPA)
Material
Stainless steel
Location
Rear underbody

Dimensions

Overall Length
78.7 inches (200 cm)
Pipe Diameter
2.36 inches (60 mm)
Muffler Length
24.8 inches (63 cm)
Muffler Width
10.2 inches (26 cm)
Muffler Height
6.3 inches (16 cm)
Tailpipe Diameter
3.15 inches (80 mm)
Ground Clearance
7.9 inches (20 cm)

Materials

Pipes
Stainless steel 304
Muffler
Stainless steel with aluminized coating
Catalytic Converter
Ceramic substrate with stainless steel housing
Hangers
Rubber with steel reinforcement

Features

Performance
  • Optimized flow design
  • Low back pressure
  • Enhanced turbo spool
  • Noise reduction technology
Emissions
  • EURO 6 compliant
  • Dual catalytic converters
  • Oxygen sensor integration
  • Particulate filter
Durability
  • Corrosion resistant materials
  • Heat resistant coatings
  • Vibration dampening hangers
  • Reinforced welds
integration
  • Direct fit design
  • OEM sensor compatibility
  • Factory mounting points
  • Heat shielding integration
Aesthetics
  • Polished tailpipe finish
  • Sleek muffler design
  • Brand logo embossing
  • Custom exhaust tips

Safety Features

Heat Protection
  • Heat shields
  • Insulated components
  • Warning labels
Structural integrity
  • Reinforced hangers
  • Corrosion protection
  • Impact resistant design
Emission Control
  • Catalytic converters
  • Oxygen sensors
  • Particulate filter

Comfort Features

Noise Reduction
Active noise cancellation
Vibration Dampening
Rubber isolated hangers
Heat Management
Integrated heat shields
Air Flow
Optimized pipe routing

Accessories

Performance
  • Aftermarket exhaust tips
  • High-flow catalytic converter
  • Sport muffler
Aesthetic
  • Chrome tailpipe covers
  • Carbon fiber tips
  • Custom engraving plates
Maintenance
  • Exhaust hanger kit
  • Exhaust sealant
  • Cleaning solution

Maintenance

Service interval
30,000 miles (48,280 km) or 24 months
Service Items
  • Inspect for leaks
  • Check hangers and mounts
  • Clean tailpipe
  • Inspect heat shields
  • Check catalytic converter efficiency
  • Verify oxygen sensor operation
Maintenance Notes
Regular inspection for rust and corrosion recommended, especially in winter climates

Warranty

Basic
Miles: 50,000
Years: 4
Coverage: Manufacturing defects
Corrosion
Miles: 100,000
Years: 7
Coverage: Perforation due to rust
Parts
Miles: 30,000
Years: 2
Coverage: Wear and tear components
Emissions
Miles: 80,000
Years: 8
Coverage: Catalytic converter and sensors
Warranty Terms
Valid only with proper maintenance records and OEM parts

Production Details

Manufacturer
Volvo Cars
Manufacturing Process
  • Laser cutting
  • Robotic welding
  • Flow testing
  • Pressure testing
Quality Control
Dimensional Checks: 3D scanning
Material Verification: XRF analysis
Performance Testing: Flow bench analysis
Sustainability Practices
  • Recycled materials
  • Energy efficient production
  • Waste reduction program
Production Metrics
Daily Output: 500 units
Defect Rate: 0.1%
Lead Time: 3 days

Service Information for exhaust Service

Maintenance and service requirements specific to the exhaust system

30,000
24
  • Visual inspection for leaks
  • Check hangers and mounts
  • Inspect heat shields
  • Clean tailpipe exterior
  • Verify oxygen sensor operation

Regular inspection is crucial in areas with road salt

60,000
48
  • Complete exhaust system inspection
  • Check catalytic converter efficiency
  • Inspect for corrosion
  • Verify mounting system integrity
  • Test exhaust gas temperatures

Special tools required for catalytic converter testing

100,000
84
  • Complete exhaust system evaluation
  • Check for component fatigue
  • Inspect all welds and joints
  • Test back pressure levels
  • Verify emission control system operation

Consider professional inspection at this interval

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Is this exhaust system compatible with all 2017-Present Volvo XC60 models?

This exhaust system is specifically designed for the 2017-Present Volvo XC60 models, including both T5 and T6 engine variants. It is compatible with all trim levels and drivetrain configurations. However, it is essential to verify the exact model year and engine type before purchase, as there may be slight variations in mounting points or sensor placements.

Q2

What maintenance is required for the Volvo XC60 exhaust system?

Regular maintenance for the Volvo XC60 exhaust system includes inspecting for rust, cracks, or leaks every 10,000 miles. Ensure all mounting brackets and hangers are secure. Clean the exterior of the exhaust with a mild detergent to remove road grime. Check the oxygen sensors and catalytic converter for proper function during routine service intervals to maintain optimal performance and emissions compliance.

Q3

How do I install or replace the exhaust system on a Volvo XC60?

To install or replace the exhaust system, first, lift the vehicle securely using a jack stand. Remove the old exhaust by detaching the clamps, hangers, and sensors. Align the new exhaust system, ensuring proper fitment with the catalytic converter and muffler. Secure all hangers and clamps, and reconnect the oxygen sensors. Tighten all connections to the manufacturer’s torque specifications and test for leaks.

Q4

What should I do if my Volvo XC60 exhaust system is making unusual noises?

Unusual noises from the exhaust system may indicate leaks, loose components, or damaged parts. Inspect the exhaust for visible cracks, holes, or loose hangers. Check the gaskets and seals for wear. Tighten any loose clamps or brackets. If the issue persists, consult a professional technician to diagnose and repair the problem, as it could affect performance or emissions.

Q5

How can I optimize the performance of my Volvo XC60 exhaust system?

To optimize performance, ensure the exhaust system is free of restrictions or leaks. Regularly clean the exterior to prevent rust and corrosion. Consider upgrading to a high-flow catalytic converter or performance muffler for improved airflow and efficiency. Always use OEM or high-quality aftermarket parts to maintain compatibility and reliability. Proper tuning of the engine can also enhance overall exhaust performance.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Volvo XC60 Exhaust System Service Manual

Coming Soon

This manual provides detailed instructions for servicing and maintaining the exhaust system of the 2017-Present Volvo XC60, including troubleshooting and repair procedures.

Technical Service Bulletin: Exhaust System Updates

Coming Soon

This bulletin outlines recent updates and improvements to the exhaust system for the 2017-Present Volvo XC60, including part revisions and installation tips.

Volvo XC60 Exhaust Parts Catalog

Coming Soon

The catalog lists all available OEM and aftermarket exhaust components for the 2017-Present Volvo XC60, including part numbers and compatibility details.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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