Volvo Volvo XC60 2017-present TG-81 Transmission Specifications
This document provides detailed specifications for the TG-81 transmission used in the 2017-Present Volvo XC60. It covers technical details such as gear ratios, torque capacity, fluid requirements, and maintenance intervals. The specifications are essential for understanding the transmission's performance, ensuring proper maintenance, and identifying compatible parts. This resource is invaluable for technicians, enthusiasts, and owners looking to optimize their vehicle's performance or troubleshoot transmission-related issues. Whether you're performing routine maintenance, upgrading components, or diagnosing problems, this guide offers comprehensive insights to support your work.
Overview Specifications
This document provides detailed specifications and technical information about the TG-81 transmission used in the 2017-Present Volvo XC60. It is designed to assist users in understanding the transmission's features, maintenance requirements, and performance characteristics. Use this guide to navigate through the sections, search for specific details, and quickly reference key specifications.
How to Use
Use the search bar to quickly locate specific terms or features related to the TG-81 transmission. Enter keywords such as 'gear ratios' or 'maintenance schedule' to find relevant information.
Navigate through the document using the table of contents or by scrolling through the sections. Each section is clearly labeled and includes subsections for detailed information.
Key Specifications
Transmission Type
8-speed automatic
Torque Capacity
480 Nm
Gear Ratios
4.71:1 to 1.00:1
Compatibility
2017-Present XC60
Maintenance Interval
60,000 miles
Available Specifications
Transmission Overview
This section provides a high-level overview of the TG-81 transmission, including its design, compatibility with the Volvo XC60, and key features.
Transmission Overview
This section provides a high-level overview of the TG-81 transmission, including its design, compatibility with the Volvo XC60, and key features.
Design and Compatibility
- 8-speed automatic transmission
- Compatible with 2017-Present Volvo XC60 models
- Designed for both petrol and diesel engines
- Compact and lightweight design
- Optimized for fuel efficiency
Key Features
- Smooth and responsive gear shifts
- Adaptive shift logic for varying driving conditions
- Integrated start-stop functionality
- Enhanced durability and reliability
- Low maintenance requirements
Performance Specifications
This section details the performance characteristics of the TG-81 transmission, including gear ratios, torque capacity, and acceleration performance.
Performance Specifications
This section details the performance characteristics of the TG-81 transmission, including gear ratios, torque capacity, and acceleration performance.
Gear Ratios
- 1st gear: 4.71:1
- 2nd gear: 3.14:1
- 3rd gear: 2.11:1
- 4th gear: 1.67:1
- 5th gear: 1.29:1
- 6th gear: 1.00:1
Torque Capacity
- Maximum torque capacity: 480 Nm
- Engineered for high-performance applications
- Supports both front-wheel and all-wheel drive configurations
- Efficient power transfer with minimal losses
Maintenance and Care
This section outlines the maintenance requirements and best practices for ensuring the longevity and optimal performance of the TG-81 transmission.
Maintenance and Care
This section outlines the maintenance requirements and best practices for ensuring the longevity and optimal performance of the TG-81 transmission.
Scheduled Maintenance
- Transmission fluid change every 60,000 miles
- Regular inspection of transmission components
- Software updates as recommended by Volvo
- Check for leaks and wear during service intervals
Care Tips
- Avoid aggressive driving to reduce wear
- Use only recommended transmission fluids
- Monitor transmission temperature during heavy use
- Address any unusual noises or behaviors promptly
Search Specifications
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Transmission Specifications
Overview
- Type
- 8-speed automatic
- Configuration
- Longitudinal
- Platform
- SPA (Scalable Product Architecture)
- Material
- Aluminum alloy casing
- Location
- Front-engine, all-wheel drive
Dimensions
- Length
- 28.5 inches (724 mm)
- Width
- 22.8 inches (579 mm)
- Height
- 18.3 inches (465 mm)
- Weight
- 187 lbs (85 kg)
- input Shaft Diameter
- 1.2 inches (30.5 mm)
- Output Shaft Diameter
- 1.5 inches (38.1 mm)
- Fluid Capacity
- 7.4 quarts (7 liters)
Materials
- Casing
- Aluminum alloy
- Gears
- Hardened steel
- Clutch Packs
- Carbon fiber composite
- Seals
- Viton rubber
- Cooling Lines
- Stainless steel
Features
- Shifting
-
- Adaptive shift logic
- Manual shift mode
- Sport mode
- Eco mode
- Cooling
-
- Integrated transmission cooler
- Thermal management system
- Fluid temperature sensor
- Performance
-
- Torque capacity: 480 lb-ft (650 Nm)
- Quick shift response
- Low friction design
- integration
-
- Seamless integration with AWD system
- Compatible with start-stop technology
- Supports hybrid powertrains
- Durability
-
- Reinforced gear sets
- High-strength bearings
- Corrosion-resistant coatings
Safety Features
- Fail Safe
-
- Emergency limp mode
- Overheat protection
- Fluid pressure monitoring
- Protection
-
- Sealed casing to prevent contamination
- Impact-resistant design
Comfort Features
- Noise Reduction
-
- Precision gear machining
- Vibration dampening mounts
- Smoothness
-
- Adaptive shift smoothing
- Low-speed creep control
- Convenience
-
- Auto-hold function
- Hill start assist
Accessories
- Upgrades
-
- Performance transmission fluid
- Upgraded cooling kit
- Shift paddle extensions
- Tools
-
- Transmission fluid pump
- Diagnostic scanner
- Torque wrench set
- Maintenance
-
- Transmission fluid filter kit
- Seal replacement kit
- Gasket set
Maintenance
- Service interval
- Every 60,000 miles or 48 months
- Service Items
-
- Fluid and filter replacement
- Seal inspection
- Clutch pack wear check
- Software update
- Cooling system inspection
- Maintenance Notes
- Use only Volvo-approved transmission fluid for optimal performance.
Warranty
- Basic
- Miles: 50,000Years: 4Coverage: Parts and labor
- Powertrain
- Miles: 100,000Years: 8Coverage: Transmission components
- Corrosion
- Miles: UnlimitedYears: 12Coverage: Casing and seals
- Extended
- Miles: 120,000Years: 10Coverage: Optional extended coverage
Production Details
- Manufacturer
- Aisin AW
- Manufacturing Process
-
- Precision CNC machining
- Heat treatment of gears
- Automated assembly
- Quality Control
- Testing: Durability testing, Thermal cycling, Noise and vibration analysisStandards: ISO 9001 certified
- Sustainability
-
- Recyclable materials
- Energy-efficient production
- Low-emission processes
- Production Metrics
- Annual Output: 500,000 unitsDefect Rate: Less than 0.1%
Service Information for tg 81 transmission Service
Maintenance and service requirements specific to this component
- Inspect transmission fluid level
- Check for leaks
- Update transmission software
- Inspect cooling system
Early inspection recommended for high-performance use.
- Replace transmission fluid and filter
- Inspect clutch packs
- Check seals and gaskets
- Test shift performance
Use only Volvo-approved fluids and parts.
- Complete transmission overhaul
- Replace worn components
- Test torque converter
- Perform system calibration
Requires specialized tools and diagnostic equipment.
Common Questions
Find answers to common questions about torque specifications
Q1 Is the tg-81 transmission compatible with all 2017-Present Volvo XC60 models?
Is the tg-81 transmission compatible with all 2017-Present Volvo XC60 models?
The tg-81 transmission is specifically designed for the 2017-Present Volvo XC60 models equipped with the T5 and T6 engines. It is not compatible with hybrid or plug-in hybrid variants. Ensure your vehicle's engine type matches the transmission's specifications before installation. Always verify compatibility with your vehicle's VIN or consult a Volvo dealership for confirmation.
Q2 What are the maintenance requirements for the tg-81 transmission?
What are the maintenance requirements for the tg-81 transmission?
The tg-81 transmission requires regular maintenance to ensure optimal performance. Key tasks include fluid changes every 60,000 miles, inspection of the transmission filter, and periodic software updates via Volvo's diagnostic tools. Additionally, monitor for unusual noises or shifting issues and address them promptly. Adhering to Volvo's recommended maintenance schedule is crucial for longevity.
Q3 How do I install or replace the tg-81 transmission in my Volvo XC60?
How do I install or replace the tg-81 transmission in my Volvo XC60?
Installing or replacing the tg-81 transmission involves several steps: 1) Disconnect the battery and remove the transmission mount. 2) Drain the transmission fluid and disconnect all electrical connectors. 3) Remove the drive shafts and exhaust components. 4) Lower the transmission using a jack and install the new unit. 5) Reassemble all components and refill with the specified transmission fluid. Professional installation is recommended for proper calibration.
Q4 What should I do if my tg-81 transmission is not shifting smoothly?
What should I do if my tg-81 transmission is not shifting smoothly?
If the tg-81 transmission is not shifting smoothly, start by checking the transmission fluid level and condition. Low or degraded fluid can cause shifting issues. Next, inspect for error codes using Volvo's diagnostic tools to identify potential software or hardware faults. If no obvious issues are found, consult a certified technician for a thorough diagnosis and repair.
Q5 How can I optimize the performance of my tg-81 transmission?
How can I optimize the performance of my tg-81 transmission?
To optimize the tg-81 transmission's performance, ensure regular maintenance, including fluid changes and software updates. Use only Volvo-approved transmission fluid. Drive smoothly and avoid aggressive acceleration or abrupt gear changes. Additionally, consider installing a transmission cooler for enhanced durability, especially in high-performance or towing scenarios. Proper calibration and alignment during installation are also critical.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Volvo XC60 tg-81 Transmission Service Manual
Coming SoonComprehensive guide covering installation, maintenance, and troubleshooting for the tg-81 transmission in 2017-Present Volvo XC60 models.
Volvo Technical Service Bulletin for tg-81 Transmission
Coming SoonLatest updates and fixes for the tg-81 transmission, including software patches and known issues.
Volvo XC60 Transmission Parts Catalog
Coming SoonComplete catalog of transmission parts and accessories for the tg-81 transmission, including part numbers and compatibility details.
Legal Disclaimer
Important information about using this content
Always refer to your vehicle's service manual and take appropriate safety precautions when performing any maintenance or repairs.
General Information
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The content on this website is provided "as is" without any representations or warranties, express or implied. We make no representations or warranties regarding the accuracy, completeness, or availability of the information.
We shall not be liable for any direct, indirect, special, or consequential damages arising from the use of information on this website.
Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.
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