Volvo Volvo XC70 1996-2000 AW55 Transmission Specifications
This document provides detailed specifications for the AW55 transmission used in the 1996-2000 Volvo XC70. It includes information on gear ratios, torque capacity, fluid type, and maintenance intervals, offering valuable insights for owners, technicians, and enthusiasts. The data is essential for ensuring proper operation, diagnosing issues, and performing upgrades. By understanding these specifications, users can maintain optimal performance, extend the lifespan of the transmission, and make informed decisions about repairs or modifications. This resource is particularly useful for those seeking technical details to support maintenance, troubleshooting, or performance enhancement efforts.
Overview Specifications
This document provides detailed specifications and technical information about the AW55 transmission used in the 1996-2000 Volvo XC70. It is designed for mechanics, enthusiasts, and owners seeking to understand or maintain this transmission model. The content is organized into sections for easy navigation, covering key features, maintenance tips, and performance details. Use the search and navigation instructions to quickly find relevant information.
How to Use
Use the search function by entering keywords related to the AW55 transmission, such as 'torque converter' or 'fluid capacity.' Results will highlight relevant sections and subsections for quick access.
Navigate through the document using the section titles in the table of contents. Each section is divided into subsections with detailed points for easy reference.
Key Specifications
Transmission Type
5-speed automatic
Max Torque Capacity
330 Nm
Fluid Capacity
7.3 liters
Gear Ratios
3.55 to 0.71
Shift Response Time
0.3 seconds
Available Specifications
Technical Specifications
This section outlines the key technical details of the AW55 transmission, including its design, capacity, and performance metrics. It is essential for understanding the transmission's capabilities and compatibility with the Volvo XC70.
Technical Specifications
This section outlines the key technical details of the AW55 transmission, including its design, capacity, and performance metrics. It is essential for understanding the transmission's capabilities and compatibility with the Volvo XC70.
Design and Configuration
- 5-speed automatic transmission
- Front-wheel drive configuration
- Hydraulic control system
- Electronically controlled valve body
- Compact and lightweight design
- Manufactured by Aisin AW
Performance Metrics
- Maximum torque capacity: 330 Nm
- Gear ratios: 3.55 (1st), 2.24 (2nd), 1.52 (3rd), 1.00 (4th), 0.71 (5th)
- Reverse gear ratio: 3.67
- Shift response time: 0.3 seconds
Maintenance Guidelines
Proper maintenance is crucial for the longevity and performance of the AW55 transmission. This section provides essential tips and procedures for routine care, fluid changes, and troubleshooting common issues.
Maintenance Guidelines
Proper maintenance is crucial for the longevity and performance of the AW55 transmission. This section provides essential tips and procedures for routine care, fluid changes, and troubleshooting common issues.
Fluid Requirements
- Recommended fluid: JWS 3309 or equivalent
- Fluid capacity: 7.3 liters (including torque converter)
- Fluid change interval: Every 60,000 miles
- Use of incorrect fluid can cause damage
Common Issues and Solutions
- Delayed shifting: Check fluid level and condition
- Slipping gears: Inspect clutch packs and bands
- Transmission overheating: Verify cooling system functionality
- Error codes: Use diagnostic tools to identify faults
Compatibility and Applications
This section covers the compatibility of the AW55 transmission with various Volvo models and engines. It also highlights its applications in other vehicles and potential upgrade options.
Compatibility and Applications
This section covers the compatibility of the AW55 transmission with various Volvo models and engines. It also highlights its applications in other vehicles and potential upgrade options.
Volvo XC70 Compatibility
- Compatible with 1996-2000 Volvo XC70 models
- Engine options: 2.4L and 2.5L turbocharged engines
- Integrated with Volvo's electronic control system
- Adapted for all-wheel drive variants
Other Applications
- Used in Volvo S70, V70, and C70 models
- Also found in Saab 9-3 and 9-5 vehicles
- Compatible with certain Toyota and Lexus models
- Upgrade options include reinforced components
Search Specifications
Search by specification name, value, or description
Type to search through torque specifications. Results will appear below as you type.
Transmission Specifications
Overview
- Type
- Automatic
- Configuration
- 5-speed
- Platform
- Volvo P2 platform
- Material
- Aluminum casing
- Location
- Front-wheel drive
Dimensions
- Length
- 32.5 inches / 82.5 cm
- Width
- 22.8 inches / 58 cm
- Height
- 15.7 inches / 40 cm
- Weight
- 165 lbs / 75 kg
- input Shaft Diameter
- 1.18 inches / 30 mm
- Output Shaft Diameter
- 1.18 inches / 30 mm
- Fluid Capacity
- 7.4 quarts / 7 liters
Materials
- Casing
- Aluminum alloy
- Gears
- Hardened steel
- Clutch Packs
- Composite friction materials
- Seals
- Synthetic rubber
Features
- Transmission Control
-
- Adaptive shift logic
- Manual shift mode
- Winter mode
- Efficiency
-
- Lock-up torque converter
- Reduced friction components
- Optimized gear ratios
- Durability
-
- Hardened steel gears
- High-capacity cooling system
- Robust casing design
- Performance
-
- Smooth shift transitions
- Quick response to throttle input
- Enhanced acceleration
Safety Features
- Fail Safe
-
- Limp-home mode
- Overheat protection
- Fluid pressure monitoring
Comfort Features
- Noise Reduction
-
- Precision gear machining
- Vibration dampening mounts
- Sound-insulated casing
- Smoothness
-
- Adaptive shift logic
- Torque converter lock-up
- Optimized gear engagement
Accessories
- Maintenance
-
- Transmission fluid
- Filter kit
- Seal kit
- Performance
-
- Shift kit
- Upgraded cooler
- High-capacity pan
- Diagnostic
-
- OBD-II scanner
- Pressure test kit
- Fluid temperature gauge
Maintenance
- Service interval
- 30,000 miles / 24 months
- Service Items
-
- Fluid and filter change
- Seal inspection
- Pressure test
- Shift quality check
- Cooling system inspection
- Maintenance Notes
- Use only specified transmission fluid for optimal performance
Warranty
- Basic
- Miles: 50,000Years: 4Coverage: Parts and labor
- Powertrain
- Miles: 100,000Years: 7Coverage: Major components
- Corrosion
- Miles: UnlimitedYears: 12Coverage: Perforation only
- Emissions
- Miles: 80,000Years: 8Coverage: Emissions-related components
Production Details
- Manufacturer
- Aisin AW
- Manufacturing Process
-
- Precision machining
- Automated assembly
- Quality testing
- Quality Control
- Testing: Dynamic load testinginspection: 100% component inspectionStandards: ISO 9001 certified
- Sustainability Practices
-
- Recycling of aluminum
- Energy-efficient manufacturing
- Low-emission processes
- Production Metrics
- Annual Production: 500,000 unitsDefect Rate: 0.01%Efficiency: 98%
Service Information for aw55 transmission Service
Maintenance and service requirements specific to this component
- Fluid and filter replacement
- Seal inspection
- Pressure test
- Shift quality check
- Cooling system inspection
Use only specified transmission fluid for optimal performance
- Fluid and filter replacement
- Seal replacement
- Cooling system flush
- Shift solenoid inspection
- Transmission mount check
Inspect for leaks and wear on moving parts
- Complete fluid flush
- Filter and seal replacement
- Clutch pack inspection
- Torque converter check
- Full diagnostic scan
Consider transmission overhaul if significant wear is detected
Common Questions
Find answers to common questions about torque specifications
Q1 Is the AW55 transmission compatible with other Volvo models?
Is the AW55 transmission compatible with other Volvo models?
The AW55 transmission, used in the 1996-2000 Volvo XC70, is also compatible with select Volvo models like the S60, S70, and V70 from the same era. It is essential to verify the specific model year and engine type, as compatibility can vary. The transmission is designed for 5-speed automatic functionality and is paired with engines such as the 2.4L and 2.5L Turbo. Always cross-check with a Volvo dealer or technical guide to ensure compatibility.
Q2 What are the maintenance requirements for the AW55 transmission?
What are the maintenance requirements for the AW55 transmission?
Regular maintenance for the AW55 transmission includes fluid changes every 30,000-50,000 miles, using JWS 3309 or equivalent ATF. Inspect the transmission for leaks, ensure the fluid level is correct, and replace the filter during fluid changes. Monitor for signs of slipping, delayed shifts, or unusual noises, which may indicate internal issues. A professional diagnostic scan is recommended periodically to check for error codes and ensure optimal performance.
Q3 How do I replace the AW55 transmission in a 1996-2000 Volvo XC70?
How do I replace the AW55 transmission in a 1996-2000 Volvo XC70?
To replace the AW55 transmission, start by disconnecting the battery and draining the transmission fluid. Remove the driveshaft, exhaust components, and cross-member to access the transmission. Disconnect the wiring harness, shift linkage, and cooler lines. Use a transmission jack to support and remove the transmission. Install the new transmission by reversing the process, ensuring all connections are secure. Refill with the correct ATF and test for proper operation.
Q4 What are common troubleshooting steps for the AW55 transmission?
What are common troubleshooting steps for the AW55 transmission?
If the AW55 transmission exhibits issues like slipping, harsh shifts, or failure to engage, start by checking the fluid level and condition. Inspect for leaks and replace the filter if necessary. Use a diagnostic scanner to check for error codes. Common problems include solenoid failures or valve body wear, which may require professional repair. Ensure the TCM (Transmission Control Module) is functioning correctly and update the software if needed.
Q5 How can I optimize the performance of the AW55 transmission?
How can I optimize the performance of the AW55 transmission?
To optimize the AW55 transmission, use high-quality JWS 3309 ATF and ensure regular fluid changes. Avoid harsh driving habits that can strain the transmission. Upgrade the transmission cooler if towing or driving in extreme conditions. Periodically check and replace worn components like solenoids or the valve body. A professional TCM software update can also improve shift quality and overall performance.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Volvo XC70 AW55 Transmission Service Manual
Coming SoonDetailed guide covering the operation, maintenance, and repair of the AW55 transmission in the 1996-2000 Volvo XC70.
Volvo Technical Bulletin for AW55 Transmission
Coming SoonOfficial bulletin addressing common issues, updates, and solutions for the AW55 transmission.
Volvo XC70 Transmission Parts Catalog
Coming SoonComprehensive catalog listing all parts and accessories for the AW55 transmission.
Legal Disclaimer
Important information about using this content
Always refer to your vehicle's service manual and take appropriate safety precautions when performing any maintenance or repairs.
General Information
Warranty & Liability
The content on this website is provided "as is" without any representations or warranties, express or implied. We make no representations or warranties regarding the accuracy, completeness, or availability of the information.
We shall not be liable for any direct, indirect, special, or consequential damages arising from the use of information on this website.
Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.
Intellectual Property
About the Author
Expert automotive knowledge and experience
'/%3E%3Cpath d='M60 30a20 20 0 1 1 0 40 20 20 0 0 1 0-40zm0 45c16.5 0 30 7.5 30 16.8V100H30v-8.2c0-9.3 13.5-16.8 30-16.8z' fill='%23404040'/%3E%3C/svg%3E)
Diagnostic
Specialized in advanced diagnostic techniques using modern scan tools and oscilloscopes.
Repair
Expert in both traditional mechanical repairs and modern vehicle systems.
Additional Expertise
Documentation
Created over 500 detailed repair guides and technical documents.
Training
Conducted technical training sessions and contributed to repair databases.
Certifications & Research
Certifications
- ASE Master Technician Certification
- Advanced Diagnostic Specialist
- Hybrid/Electric Vehicle Systems
- Performance Tuning Expert
Research & Community
Actively researches emerging technologies and contributes to automotive forums.