Volvo Volvo XC70 2000-2007 AW55 Transmission Transmission Specifications
Volvo Volvo XC70 2000-2007

Volvo Volvo XC70 2000-2007 AW55 Transmission Specifications

This detailed metadata provides comprehensive specifications for the AW55 transmission used in the 2000-2007 Volvo XC70. It includes critical technical details such as gear ratios, fluid capacity, torque converter specifications, and maintenance intervals. The information is designed to assist vehicle owners, mechanics, and enthusiasts in understanding the transmission's operation, compatibility, and performance. Additionally, it highlights common issues, troubleshooting tips, and recommended service procedures to ensure optimal functionality. This resource is invaluable for those seeking to maintain, repair, or upgrade their Volvo XC70, offering a clear and structured guide to enhance vehicle longevity and performance.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the AW55 transmission used in the 2000-2007 Volvo XC70. It is designed to assist mechanics, enthusiasts, and owners in understanding the transmission's features, maintenance requirements, and key performance metrics. Use this guide to navigate through sections, search for specific details, and access quick reference information for essential specifications.

How to Use

To search for specific terms or phrases, use the search bar at the top of the document. Enter keywords related to the AW55 transmission, such as 'gear ratios' or 'fluid capacity,' to quickly locate relevant information.

Use the table of contents to jump to major sections like 'Technical Specifications' or 'Maintenance Guidelines.' Each section is divided into subsections for easy access to detailed points.

Key Specifications

Transmission Type

5-Speed Automatic

Torque Capacity

330 Nm (243 lb-ft)

Fluid Capacity

7.6 liters

Weight

75 kg (165 lbs)

Shift Response Time

0.2 seconds

Available Specifications

Technical Specifications

This section covers the core technical details of the AW55 transmission, including gear ratios, torque capacity, and fluid requirements. It provides essential information for understanding the transmission's design and performance capabilities.

Gear Ratios
  • 1st Gear: 2.84:1
  • 2nd Gear: 1.60:1
  • 3rd Gear: 1.00:1
  • 4th Gear: 0.73:1
  • 5th Gear: 0.61:1
  • Reverse Gear: 2.67:1
Fluid Specifications
  • Transmission Fluid Type: JWS 3309
  • Fluid Capacity: 7.6 liters (8 quarts)
  • Fluid Change Interval: 60,000 miles
  • Fluid Temperature Range: -40°C to 150°C

Performance Characteristics

This section outlines the performance metrics of the AW55 transmission, including shift smoothness, acceleration, and fuel efficiency. It also highlights the transmission's adaptability to various driving conditions.

Shift Smoothness
  • Smooth upshifts and downshifts
  • Adaptive shift logic for varying conditions
  • Minimal shift shock during acceleration
  • Seamless operation in stop-and-go traffic
Fuel Efficiency
  • Optimized gear ratios for fuel economy
  • Eco-friendly operation in city and highway driving
  • Reduced mechanical losses
  • Improved efficiency at low engine speeds

Maintenance Guidelines

This section provides detailed maintenance recommendations to ensure the longevity and reliability of the AW55 transmission. It includes fluid change intervals, inspection procedures, and common troubleshooting tips.

Fluid Change Procedures
  • Use only JWS 3309-compatible fluid
  • Drain and refill every 60,000 miles
  • Check fluid level when engine is warm
  • Inspect for leaks during fluid changes
Common Issues and Solutions
  • Delayed shifting: Check fluid level and condition
  • Transmission slipping: Inspect clutch packs
  • Unusual noises: Examine torque converter
  • Warning lights: Perform diagnostic scan

Transmission Specifications

Overview

Type
Automatic Transmission
Configuration
Front-wheel drive / All-wheel drive
Platform
Volvo P2 platform
Material
Aluminum casing
Location
Front longitudinal

Dimensions

Length
28.5 in (724 mm)
Width
20.1 in (510 mm)
Height
18.3 in (465 mm)
Weight
135 lbs (61.2 kg)
input Shaft Diameter
1.18 in (30 mm)
Output Shaft Diameter
1.38 in (35 mm)
Fluid Capacity
7.4 quarts (7 liters)

Materials

Casing
Aluminum alloy
Gears
Case-hardened steel
Clutch Plates
Composite friction material
Seals
Viton rubber
Cooler Lines
Steel with rubber coating

Features

Shift Control
  • Electronic shift control
  • Adaptive shift logic
  • Manual mode override
  • Winter mode
Cooling
  • Integrated transmission cooler
  • Fluid temperature sensor
  • External cooler connections
Performance
  • 5 forward speeds
  • Smooth shift transitions
  • Torque converter lockup
Diagnostics
  • On-board diagnostics (OBD-II)
  • Fluid level sensor
  • Shift position sensor
Durability
  • Hardened components
  • Sealed against contaminants
  • High-temperature resistant materials

Safety Features

Fail Safe
  • Limp home mode
  • Overheat protection
  • Fluid pressure monitoring
Control
  • Electronic stability program integration
  • Anti-rollback feature

Comfort Features

Operation
  • Quiet operation
  • Smooth shifting
  • Reduced vibration
Convenience
  • Adaptive shift patterns
  • Automatic neutral at idle

Accessories

installation
  • Mounting brackets
  • Transmission crossmember
  • Drive shaft adapter
Maintenance
  • Fluid exchange kit
  • Filter replacement kit
  • Gasket set
Upgrades
  • Performance torque converter
  • Enhanced cooling kit
  • Shift improvement kit

Maintenance

Service interval
30,000 miles or 24 months
Service Items
  • Fluid and filter change
  • Inspect for leaks
  • Check shift quality
  • Inspect mounts
  • Test electronic controls
Notes
Use only approved transmission fluid (JWS 3309)

Warranty

Basic
Miles: 50,000
Years: 4
Coverage: Parts and labor
Powertrain
Miles: 100,000
Years: 7
Coverage: Internal components
Corrosion
Miles: Unlimited
Years: 12
Coverage: Casing and external parts
Emissions
Miles: 80,000
Years: 8
Coverage: Emission-related components
Terms
Warranty void if improper fluid or service procedures are used

Production Details

Manufacturer
Aisin AW
Manufacturing Process
  • Precision machining
  • Automated assembly
  • Quality testing
Quality Control
Testing: Pressure testing, Shift pattern verification, Leak testing
Standards: ISO 9001
Sustainability
  • Recyclable materials
  • Energy-efficient manufacturing
  • Waste reduction programs
Production Metrics
Units Per Year: 500,000
Defect Rate: Less than 0.1%

Service Information for aw55 transmission Service

Maintenance and service requirements specific to this component

30,000
24
  • Inspect transmission fluid level
  • Check for leaks
  • Inspect mounts and linkages
  • Test shift quality
  • Scan for diagnostic codes

Use only JWS 3309 transmission fluid

60,000
48
  • Replace transmission fluid
  • Replace filter
  • Inspect cooler lines
  • Check electronic controls
  • Test torque converter operation

Fluid replacement requires special tools

120,000
96
  • Complete transmission flush
  • Inspect internal components
  • Replace seals and gaskets
  • Test shift solenoids
  • Perform pressure tests

Major service may require transmission removal

Common Questions

Find answers to common questions about torque specifications

Q1

Is the AW55 transmission compatible with all 2000-2007 Volvo XC70 models?

The AW55 transmission is compatible with most 2000-2007 Volvo XC70 models, particularly those equipped with the 2.4L and 2.5L engines. However, compatibility may vary depending on the specific model year and drivetrain configuration. It is essential to verify the transmission code and engine specifications before installation. Consult the vehicle’s VIN or a Volvo dealer for precise compatibility information.

Q2

What are the maintenance requirements for the AW55 transmission?

The AW55 transmission requires regular maintenance to ensure optimal performance. This includes fluid changes every 30,000 to 50,000 miles, using only approved ATF fluid (e.g., JWS 3309). Inspect the transmission for leaks, and replace the filter and gasket during fluid changes. Additionally, monitor for signs of wear, such as delayed shifting or unusual noises, and address issues promptly to avoid costly repairs.

Q3

How do I replace the AW55 transmission in a 2000-2007 Volvo XC70?

To replace the AW55 transmission, start by disconnecting the battery and draining the transmission fluid. Remove the driveshaft, exhaust components, and transmission mounts. Disconnect the wiring harness and shift linkage before supporting the transmission with a jack. Carefully lower and remove the transmission. Install the new transmission in reverse order, ensuring all connections are secure. Refill with the correct ATF fluid and test for proper operation.

Q4

What should I do if my AW55 transmission is slipping or not shifting properly?

If your AW55 transmission is slipping or not shifting properly, first check the fluid level and condition. Low or contaminated fluid can cause these issues. Inspect for leaks and replace the fluid if necessary. If the problem persists, scan for trouble codes using an OBD-II scanner. Common culprits include faulty solenoids, worn clutch packs, or a failing valve body. Professional diagnosis may be required for complex issues.

Q5

How can I optimize the performance of my AW55 transmission?

To optimize AW55 transmission performance, use only approved ATF fluid and adhere to the recommended maintenance schedule. Ensure the transmission is properly cooled by checking the radiator and transmission cooler. Avoid aggressive driving and excessive towing to reduce wear. Consider upgrading to a high-performance torque converter or shift kit for improved responsiveness. Regularly monitor transmission behavior and address issues promptly.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Volvo XC70 AW55 Transmission Service Manual

Coming Soon

Detailed service manual covering installation, maintenance, and troubleshooting for the AW55 transmission in Volvo XC70 models.

AW55 Transmission Technical Bulletin

Coming Soon

Technical service bulletin addressing common issues and updates for the AW55 transmission in Volvo vehicles.

Volvo XC70 Transmission Parts Catalog

Coming Soon

Comprehensive parts catalog listing all components and accessories for the AW55 transmission in Volvo XC70 models.

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Technical Information
  • All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
  • Vehicle specifications and procedures may vary by model year, trim level, and region.
  • Always follow the manufacturer's recommended procedures and safety precautions.
  • Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
  • If you're unsure about any procedure, consult a qualified professional mechanic.
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About the Author

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Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

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