Volvo Volvo XC70 2007-2016 AW55 Transmission Torque Specifications
Detailed torque specifications and technical details for the AW55 transmission bolts in the 2007-2016 Volvo XC70. Includes bolt types, torque values, and tightening sequences.
Important Information
Safety guidelines and reference information for proper torque application
Safety First
- Always verify torque specifications with your vehicle's factory service manual
- Use properly calibrated torque wrenches
- Replace all torque-to-yield (TTY) bolts - they are single-use only
- When in doubt, consult a professional mechanic
Quick Reference Guide
Quick Reference Guide
Common Torque Patterns
Star Pattern
Used for wheels and other circular bolt patterns
Cross Pattern
Used for gaskets and cover plates
Sequential Pattern
Used for head bolts and other critical components
Common Mistakes to Avoid
Common Mistakes to Avoid
Over-tightening
Exceeding the specified torque value can stretch or break fasteners, damage threads, or crack components.
Always use a calibrated torque wrench and follow specifications exactly.
Incorrect Torque Sequence
Tightening bolts in the wrong order can cause uneven pressure distribution and potential leaks or damage.
Follow the manufacturer's specified torque sequence pattern.
Dirty Threads
Dirt, rust, or old thread locker can affect torque readings and proper fastener tension.
Clean and inspect all threads before assembly. Use new thread locker if specified.
Reusing TTY Bolts
Torque-to-yield bolts are designed to stretch and must not be reused.
Always replace TTY bolts with new ones. They are single-use only.
Dry vs. Lubricated
Not accounting for whether torque specs are for dry or lubricated fasteners can lead to incorrect tension.
Check if specs are for dry or lubricated threads. Use specified lubricant when required.
Recommended Tools
Recommended Tools
Torque Wrench (1/4" Drive)
Torque Wrench (3/8" Drive)
Torque Wrench (1/2" Drive)
Angle Gauge
Torque Wrench Care
- Calibrate annually or after 5,000 clicks
- Store at lowest setting
- Keep clean and lubricated
Search Specifications
Search by component name, bolt size, or description
Torque Calculator
Convert between different torque units
Transmission Mounting
Bolts and components that secure the transmission to the vehicle's chassis or subframe.
1 Transmission Mounting Bolts
M10 x 1.5
Transmission Mounting Bolts
M10 x 1.5Torque Value
Important Notes
Transmission Oil Pan
Bolts and components that secure the transmission oil pan to the transmission housing.
1 Transmission Oil Pan Bolts
M6 x 1.0
Transmission Oil Pan Bolts
M6 x 1.0Torque Value
Important Notes
Transmission Plugs
Plugs used for draining and refilling transmission fluid.
1 Transmission Drain Plug
M12 x 1.5
Transmission Drain Plug
M12 x 1.5Torque Value
Important Notes
2 Transmission Fill Plug
M12 x 1.5
Transmission Fill Plug
M12 x 1.5Torque Value
Important Notes
Drive Axle
Bolts and components that connect the drive axles to the transmission output shafts.
1 Drive Axle/Half Shaft Bolts
M10 x 1.25
Drive Axle/Half Shaft Bolts
M10 x 1.25Torque Value
Important Notes
Cv Joint
Components that secure the CV joint to the wheel hub.
1 CV Joint/Axle Nut
M24 x 1.5
CV Joint/Axle Nut
M24 x 1.5Torque Value
Important Notes
Propeller Shaft
Bolts and components that connect the propeller/drive shaft to the transmission output.
1 Propeller/Drive Shaft Bolts
M8 x 1.25
Propeller/Drive Shaft Bolts
M8 x 1.25Torque Value
Important Notes
Torque Converter
Bolts that secure the torque converter to the flexplate.
1 Torque Converter Bolts
M8 x 1.25
Torque Converter Bolts
M8 x 1.25Torque Value
Important Notes
Valve Body
Bolts that secure the valve body inside the transmission.
1 Transmission Valve Body Bolts
M6 x 1.0
Transmission Valve Body Bolts
M6 x 1.0Torque Value
Important Notes
Bell Housing
Bolts that connect the transmission to the engine.
1 Transmission Bell Housing Bolts
M10 x 1.5
Transmission Bell Housing Bolts
M10 x 1.5Torque Value
Important Notes
Cooler Line Fittings
Fittings that connect the transmission cooler lines to the transmission.
1 Transmission Cooler Line Fittings
M12 x 1.5
Transmission Cooler Line Fittings
M12 x 1.5Torque Value
Important Notes
Shift Linkage
Bolts that secure the shift linkage to the transmission.
1 Transmission Shift Linkage Bolts
M8 x 1.25
Transmission Shift Linkage Bolts
M8 x 1.25Torque Value
Important Notes
Troubleshooting Guide
Common issues, diagnostic steps, and prevention guidelines
Common Issues
Bolt stretching, stripped threads, uneven torque patterns
Common Issues
Bolt stretching, stripped threads, uneven torque patterns
Loose Components
Symptoms:
- Rattling or vibration noises
- Visible movement in components
- Uneven panel gaps
Solutions:
- Clean threads and mounting surfaces
- Replace damaged fasteners
- Apply proper torque in sequence
- Use thread locker if specified
Stripped Fasteners
Symptoms:
- Unable to achieve proper torque
- Fastener spins freely
- Visible thread damage
Solutions:
- Use thread repair kit if appropriate
- Install thread insert (HeliCoil)
- Replace component if threaded hole is damaged
- Upgrade to higher grade fastener if recommended
Overtightened Components
Symptoms:
- Cracked or deformed parts
- Broken fasteners
- Compressed gaskets or seals
Solutions:
- Replace damaged components
- Use new fasteners
- Follow proper torque sequence
- Verify correct torque specifications
Diagnostic Steps
Visual inspection, torque verification, thread assessment
Diagnostic Steps
Visual inspection, torque verification, thread assessment
Visual Inspection
Inspect the affected area for any visible signs of damage or wear
- Check for cracks or deformation
- Look for signs of excessive wear
- Verify proper fastener installation
Torque Verification
Verify the torque applied to the fasteners
- Check the torque wrench calibration
- Verify the torque specification
- Compare the applied torque to the specification
Thread Assessment
Assess the condition of the threads
- Check for signs of thread damage
- Verify the thread type and size
- Check for proper thread engagement
Prevention Guidelines
Best practices, maintenance tips, tool care
Prevention Guidelines
Best practices, maintenance tips, tool care
Best Practices
- Always follow the recommended torque specification
- Use the correct type and size of fasteners
- Verify the torque wrench calibration regularly
Maintenance Tips
- Regularly inspect the affected area for signs of wear or damage
- Replace damaged or worn-out components promptly
- Keep the work area clean and organized
Tool Care
- Regularly clean and maintain the torque wrench
- Store the torque wrench in a dry and secure location
- Verify the torque wrench calibration before each use
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 What is the recommended torque specification for the AW55 transmission bolts on a 2007-2016 Volvo XC70?
What is the recommended torque specification for the AW55 transmission bolts on a 2007-2016 Volvo XC70?
The torque specification for the AW55 transmission bolts varies depending on the specific bolt location. For example, the bellhousing bolts typically require 25 Nm (18 ft-lbs), while the torque converter bolts may require 35 Nm (26 ft-lbs). Always refer to the official Volvo service manual for precise specifications for your specific model year.
Q2 How often should I check the torque on my transmission bolts?
How often should I check the torque on my transmission bolts?
Transmission bolts should be checked during routine maintenance or if you notice symptoms such as leaks, vibrations, or unusual noises. It’s also a good practice to recheck torque specifications after any major transmission service or repair.
Q3 Can over-torquing transmission bolts cause damage?
Can over-torquing transmission bolts cause damage?
Yes, over-torquing can strip threads, damage the transmission casing, or cause components to warp, leading to leaks or improper alignment. Always use a calibrated torque wrench and follow the manufacturer’s specifications.
Environmental Considerations
Temperature, humidity, and seasonal effects on torque specifications
Temperature Effects
Includes: High Heat, Cold Weather, Thermal Cycling
Temperature Effects
Includes: High Heat, Cold Weather, Thermal Cycling
Temperature can significantly impact torque values and fastener behavior
Cold Weather
Effects:
- Increased material brittleness
- Higher torque required due to thread contraction
- Reduced thread lubricant effectiveness
Recommendations:
- Allow components to warm to room temperature when possible
- Consider using winter-grade thread lubricants
- Check torque values more frequently during winter months
Hot Weather
Effects:
- Thermal expansion of components
- Decreased friction in threads
- Accelerated lubricant breakdown
Recommendations:
- Check torque when components are at normal operating temperature
- Use temperature-resistant thread lockers
- Consider re-torquing after heat cycles
Humidity and Corrosion
Covers: Rust Prevention, Salt Exposure, Moisture Control
Humidity and Corrosion
Covers: Rust Prevention, Salt Exposure, Moisture Control
Moisture and corrosion can affect fastener integrity and torque values
High Humidity
Effects:
- Accelerated corrosion formation
- Reduced friction coefficient
- Potential thread seizing
Prevention:
- Use corrosion-resistant fasteners
- Apply appropriate anti-seize compounds
- Maintain proper protective coatings
Salt Exposure
Effects:
- Rapid corrosion development
- Thread damage
- Seized fasteners
Prevention:
- Regular underbody washing
- Use of sacrificial anodes where appropriate
- Application of protective coatings
Seasonal Maintenance
Spring, Summer, Fall, and Winter maintenance schedules
Seasonal Maintenance
Spring, Summer, Fall, and Winter maintenance schedules
Spring
- Inspect for winter damage
- Clean and protect exposed fasteners
- Check torque on critical components
Summer
- Monitor heat-affected components
- Check expansion-related loosening
- Inspect cooling system mounts
Fall
- Prepare for winter conditions
- Apply corrosion protection
- Verify all fasteners are properly torqued
Winter
- More frequent inspection of critical fasteners
- Check for salt damage
- Monitor suspension component torque
Related Resources
Tools, service procedures, and technical bulletins
Recommended Tools
Torque Wrench
A precision tool for applying specific torque to bolts.
- Adjustable torque settings
- Calibration certificate included
Socket Set
A set of sockets for various bolt sizes.
- Multiple socket sizes
- Durable construction
Thread Locker
A chemical compound used to secure bolts in place.
- Prevents loosening due to vibrations
- Easy application
Service Procedures
AW55 Transmission Bolt Torque Application
Detailed steps for applying the correct torque to AW55 transmission bolts.
- Ensure the vehicle is on a flat surface and the transmission is cool.
- Use a socket set to remove the transmission pan bolts.
- Clean the bolt threads and apply thread locker if necessary.
- Using a torque wrench, tighten the transmission pan bolts to the specified torque (recommended torque: 10 Nm).
- Double-check all bolts to ensure proper torque application.
Technical Service Bulletins
AW55 Transmission Bolt Loosening Issue
2015-03-15Bulletin regarding reported issues with transmission bolts loosening over time.
Resolution: Ensure proper torque application and use thread locker to prevent loosening.
AW55 Transmission Fluid Leak Warning
2014-08-20Bulletin addressing potential fluid leaks due to improperly torqued transmission bolts.
Resolution: Re-torque all transmission bolts to the specified value and inspect for leaks.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.