Volvo Volvo XC90 2002-2014 AW55 Transmission Specifications
This document provides detailed specifications for the AW55-50SN automatic transmission used in the 2002-2014 Volvo XC90. It includes information on gear ratios, fluid capacity, torque converter specifications, and maintenance intervals. The guide is designed to assist mechanics, enthusiasts, and owners in understanding the transmission’s technical details, ensuring proper maintenance, and identifying compatibility for repairs or upgrades. Whether you’re troubleshooting issues, performing routine service, or planning performance modifications, this comprehensive resource offers valuable insights to optimize the transmission’s performance and longevity.
Overview Specifications
This document provides detailed specifications and technical information about the AW55 transmission used in the 2002-2014 Volvo XC90. It is designed to assist owners, mechanics, and enthusiasts in understanding the transmission's features, maintenance requirements, and performance characteristics. Use the search and navigation instructions to quickly find specific details. The sections cover key aspects such as design, operation, maintenance, and troubleshooting.
How to Use
Use the search function by entering keywords related to the AW55 transmission, such as 'fluid type,' 'shift points,' or 'torque converter.' This will highlight relevant sections and subsections for quick access.
Navigate through the document by scrolling through the sections or using the table of contents. Each section is clearly labeled, and subsections are organized for easy reference.
Key Specifications
Transmission Type
5-speed automatic
Torque Capacity
330 Nm
Fluid Type
JWS 3309
Fluid Capacity
7.5 liters
Weight
85 kg (approx.)
Available Specifications
Design and Construction
This section covers the design and construction of the AW55 transmission, including its components, materials, and engineering features. Learn about its layout, durability, and how it integrates with the Volvo XC90's drivetrain.
Design and Construction
This section covers the design and construction of the AW55 transmission, including its components, materials, and engineering features. Learn about its layout, durability, and how it integrates with the Volvo XC90's drivetrain.
Transmission Layout
- 5-speed automatic transmission
- Front-wheel drive and all-wheel drive compatibility
- Compact and lightweight design
- Hydraulic control system
- Electronically controlled shift points
- Integrated torque converter
Materials and Durability
- High-strength aluminum casing
- Heat-treated gears for longevity
- Advanced friction materials in clutches
- Corrosion-resistant components
- Sealed design for reduced maintenance
Operation and Performance
Explore the operational characteristics and performance metrics of the AW55 transmission. This section includes details on shift patterns, efficiency, and how it enhances the driving experience in the Volvo XC90.
Operation and Performance
Explore the operational characteristics and performance metrics of the AW55 transmission. This section includes details on shift patterns, efficiency, and how it enhances the driving experience in the Volvo XC90.
Shift Patterns
- Smooth and precise gear changes
- Adaptive shifting based on driving conditions
- Manual shift mode for sporty driving
- Downshift logic for engine braking
- Optimal shift points for fuel efficiency
Performance Metrics
- Maximum torque capacity: 330 Nm
- Gear ratios optimized for SUV performance
- Improved acceleration and towing capability
- Low noise and vibration levels
- Enhanced fuel economy compared to older models
Maintenance and Troubleshooting
This section provides essential maintenance tips and troubleshooting guidance for the AW55 transmission. Learn about fluid requirements, common issues, and how to ensure long-term reliability.
Maintenance and Troubleshooting
This section provides essential maintenance tips and troubleshooting guidance for the AW55 transmission. Learn about fluid requirements, common issues, and how to ensure long-term reliability.
Fluid Requirements
- Recommended fluid: JWS 3309 or equivalent
- Fluid capacity: 7.5 liters (approx.)
- Fluid change interval: 60,000 miles or as needed
- Importance of using the correct fluid type
- Procedure for checking fluid level
Common Issues and Solutions
- Delayed or harsh shifting: Check fluid level and quality
- Transmission slipping: Inspect clutches and solenoids
- Error codes: Use diagnostic tools for precise troubleshooting
- Fluid leaks: Inspect seals and gaskets
- Regular maintenance prevents most issues
Search Specifications
Search by specification name, value, or description
Type to search through torque specifications. Results will appear below as you type.
Transmission Specifications
Overview
- Type
- Automatic Transmission
- Configuration
- 5-Speed
- Platform
- Volvo P2 Platform
- Material
- Aluminum Case
- Location
- Front-Transverse
Dimensions
- Length
- 28.5 in (724 mm)
- Width
- 22.8 in (579 mm)
- Height
- 18.3 in (465 mm)
- Weight
- 165 lbs (75 kg)
- input Shaft Diameter
- 1.2 in (30 mm)
- Output Shaft Diameter
- 1.1 in (28 mm)
- Fluid Capacity
- 7.4 quarts (7 liters)
Materials
- Case
- Aluminum Alloy
- Gears
- Hardened Steel
- Clutch Packs
- Carbon Fiber
- Seals
- Nitrile Rubber
Features
- Performance
-
- Adaptive Shift Logic
- Lock-Up Torque Converter
- Smooth Gear Transitions
- Technology
-
- Electronic Control Unit (ECU)
- CAN Bus Integration
- Diagnostic Port Access
- Durability
-
- Reinforced Gear Trains
- High-Temperature Resistance
- Corrosion-Resistant Coating
- Efficiency
-
- Optimized Gear Ratios
- Reduced Internal Friction
- Efficient Fluid Flow
- Safety
-
- Overheat Protection
- Fail-Safe Mode
- Transmission Brake
Safety Features
- Monitoring
-
- Temperature Sensors
- Pressure Sensors
- Speed Sensors
- Protection
-
- Overheat Shutdown
- Low Fluid Protection
- Mechanical Fail-Safe
Comfort Features
- Shift Quality
-
- Smooth Acceleration
- Quiet Operation
- Minimal Vibration
- Control
-
- Manual Shift Mode
- Adaptive Learning
- Hill Descent Control
Accessories
- Fluids
-
- Transmission Fluid
- Seal Conditioner
- Coolant Additive
- Tools
-
- Transmission Jack
- Fluid Pump
- Diagnostic Scanner
- Parts
-
- Filter Kit
- Gasket Set
- Shift Solenoid
Maintenance
- Service interval
- Every 30,000 miles or 24 months
- Service Items
-
- Fluid and Filter Change
- Seal Inspection
- Solenoid Testing
- Gear Train Check
- ECU Diagnostics
- Maintenance Notes
- Use only specified transmission fluid to avoid damage.
Warranty
- Basic
- Miles: 50,000Years: 4Coverage: Manufacturer Defects
- Powertrain
- Miles: 100,000Years: 7Coverage: Transmission Components
- Corrosion
- Miles: UnlimitedYears: 12Coverage: Perforation Only
- Roadside
- Miles: UnlimitedYears: 4Coverage: Towing and Assistance
Production Details
- Manufacturer
- Aisin AW
- Manufacturing Process
-
- CNC Machining
- Heat Treatment
- Precision Assembly
- Quality Control
- Testing: Durability Testing, Performance Testing, Environmental TestingStandards: ISO 9001, ISO 14001, TS 16949
- Sustainability Practices
-
- Recycled Materials
- Waste Reduction
- Energy Efficiency
- Production Metrics
- Units Per Year: 500,000Defect Rate: 0.01%Production Time: 8 hours per unit
Service Information for aw55 transmission Service
Maintenance and service requirements specific to this component
- Inspect Transmission Fluid
- Replace Transmission Filter
- Check for Leaks
- Test Shift Solenoids
- ECU Diagnostic Scan
Use only specified transmission fluid to avoid damage.
- Flush Transmission Fluid
- Inspect Seals and Gaskets
- Check Gear Train Wear
- Test Torque Converter
- Calibrate Shift Points
Professional service recommended for fluid flush.
- Overhaul Transmission
- Replace Worn Clutch Packs
- Inspect and Replace Seals
- Test and Replace Solenoids
- Performance Testing
Major service requires specialized tools and expertise.
Common Questions
Find answers to common questions about torque specifications
Q1 Is the AW55 transmission compatible with all 2002-2014 Volvo XC90 models?
Is the AW55 transmission compatible with all 2002-2014 Volvo XC90 models?
The AW55 transmission is compatible with most 2002-2014 Volvo XC90 models equipped with the 2.5L turbocharged engine. However, compatibility may vary for models with different engine configurations or drivetrain options. Always verify the vehicle’s VIN and consult the manufacturer or a certified technician to ensure compatibility before proceeding with any transmission-related work.
Q2 What are the maintenance requirements for the AW55 transmission in a Volvo XC90?
What are the maintenance requirements for the AW55 transmission in a Volvo XC90?
The AW55 transmission requires regular maintenance to ensure optimal performance. This includes checking and replacing the transmission fluid every 30,000 to 60,000 miles, depending on driving conditions. Additionally, inspect the transmission filter and seals during fluid changes. Regularly monitor for signs of wear, such as slipping gears or delayed shifting, and address issues promptly to prevent further damage.
Q3 How do I replace the AW55 transmission in a 2002-2014 Volvo XC90?
How do I replace the AW55 transmission in a 2002-2014 Volvo XC90?
Replacing the AW55 transmission involves several steps. First, disconnect the battery and remove the transmission crossmember and driveshaft. Drain the transmission fluid and disconnect all electrical connectors and linkages. Use a transmission jack to support and remove the transmission. Install the new transmission by reversing the removal process, ensuring all connections are secure. Refill with the recommended fluid and test for proper operation.
Q4 What are common troubleshooting steps for AW55 transmission issues?
What are common troubleshooting steps for AW55 transmission issues?
Common AW55 transmission issues include delayed shifting, slipping gears, or warning lights. Start by checking the transmission fluid level and condition. Scan for diagnostic trouble codes using an OBD-II scanner. Inspect the transmission solenoids, valve body, and wiring for damage or wear. If issues persist, consult a professional for further diagnosis and repair.
Q5 How can I optimize the performance of the AW55 transmission in my Volvo XC90?
How can I optimize the performance of the AW55 transmission in my Volvo XC90?
To optimize the AW55 transmission’s performance, use the manufacturer-recommended transmission fluid and change it at regular intervals. Avoid aggressive driving and ensure the transmission is properly warmed up before heavy use. Regularly check and maintain the transmission cooling system to prevent overheating. Consider upgrading the valve body or tuning the transmission control module for enhanced performance.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Volvo XC90 AW55 Transmission Service Manual
Coming SoonThis manual provides detailed instructions for servicing and repairing the AW55 transmission in 2002-2014 Volvo XC90 models, including fluid changes, component replacement, and troubleshooting.
Technical Service Bulletin for AW55 Transmission Updates
Coming SoonThis bulletin outlines software updates and technical modifications for the AW55 transmission to address common performance issues and improve reliability.
Volvo XC90 Transmission Parts Catalog
Coming SoonThis catalog lists all compatible parts and accessories for the AW55 transmission in 2002-2014 Volvo XC90 models, including filters, seals, and gaskets.
Legal Disclaimer
Important information about using this content
Always refer to your vehicle's service manual and take appropriate safety precautions when performing any maintenance or repairs.
General Information
Warranty & Liability
The content on this website is provided "as is" without any representations or warranties, express or implied. We make no representations or warranties regarding the accuracy, completeness, or availability of the information.
We shall not be liable for any direct, indirect, special, or consequential damages arising from the use of information on this website.
Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.
Intellectual Property
About the Author
Expert automotive knowledge and experience
'/%3E%3Cpath d='M60 30a20 20 0 1 1 0 40 20 20 0 0 1 0-40zm0 45c16.5 0 30 7.5 30 16.8V100H30v-8.2c0-9.3 13.5-16.8 30-16.8z' fill='%23404040'/%3E%3C/svg%3E)
Diagnostic
Specialized in advanced diagnostic techniques using modern scan tools and oscilloscopes.
Repair
Expert in both traditional mechanical repairs and modern vehicle systems.
Additional Expertise
Documentation
Created over 500 detailed repair guides and technical documents.
Training
Conducted technical training sessions and contributed to repair databases.
Certifications & Research
Certifications
- ASE Master Technician Certification
- Advanced Diagnostic Specialist
- Hybrid/Electric Vehicle Systems
- Performance Tuning Expert
Research & Community
Actively researches emerging technologies and contributes to automotive forums.