Volvo Volvo XC90 2002-2014 Body Specifications
Volvo Volvo XC90 2002-2014

Volvo Volvo XC90 2002-2014 Body Specifications

Explore comprehensive body specifications for the 2002-2014 Volvo XC90, including dimensions, materials, and structural details. Essential for maintenance, repairs, and upgrades.

Updated

Overview Specifications

This document provides detailed body specifications for the Volvo XC90 models from 2002 to 2014. It includes information on dimensions, materials, design features, and key body components. Use this guide to understand the structural and aesthetic aspects of the vehicle. The 'howTo' section explains how to search and navigate the document, while the 'sections' dive into specific body-related topics. The 'quickReference' section summarizes key specifications for quick access.

How to Use

Use the search function to find specific terms or components. Enter keywords like 'dimensions' or 'material' to locate relevant sections quickly. The search bar is case-insensitive and supports partial matches.

Navigate through the document using the section titles in the table of contents. Each section is divided into subsections with detailed points. Use the 'quickReference' section for a summary of key specifications.

Key Specifications

Length

189.8 inches

Width

74.7 inches

Height

70.2 inches

Curb Weight

4,619 lbs

Cargo Volume

93.2 cu. ft.

Available Specifications

Exterior Dimensions

This section covers the external measurements of the Volvo XC90, including length, width, height, and wheelbase. It also includes ground clearance and overhang details.

Overall Dimensions
  • Length: 189.8 inches
  • Width: 74.7 inches
  • Height: 70.2 inches
  • Wheelbase: 112.6 inches
  • Ground clearance: 8.9 inches
  • Front overhang: 34.3 inches
Weight and Capacity
  • Curb weight: 4,619 lbs
  • Gross vehicle weight: 6,173 lbs
  • Payload capacity: 1,554 lbs
  • Towing capacity: 5,000 lbs

Body Construction

This section details the materials and construction techniques used in the Volvo XC90's body. It includes information on safety features, structural integrity, and design elements.

Materials and Design
  • High-strength steel body frame
  • Aluminum hood and tailgate
  • Reinforced safety cage
  • Aerodynamic design for efficiency
Safety Features
  • Side-impact protection system
  • Whiplash Protection System (WHIPS)
  • Roll Stability Control (RSC)
  • Energy-absorbing crumple zones

Interior Dimensions

This section focuses on the interior space of the Volvo XC90, including seating capacity, cargo space, and passenger comfort measurements.

Seating and Space
  • Seating capacity: 7 passengers
  • Headroom (front/rear): 39.1/38.8 inches
  • Legroom (front/rear): 41.9/37.0 inches
  • Shoulder room (front/rear): 58.3/57.7 inches
Cargo Capacity
  • Cargo volume behind third row: 12.1 cu. ft.
  • Cargo volume behind second row: 41.8 cu. ft.
  • Cargo volume with seats folded: 93.2 cu. ft.
  • Load floor length: 73.2 inches

Component Specifications

Overview

Type
SUV
Configuration
5-door
Platform
Volvo P2 platform
Material
High-strength steel
Location
Sweden

Dimensions

Length
189.3 in (4807 mm)
Width
74.7 in (1898 mm)
Height
70.2 in (1783 mm)
Wheelbase
112.6 in (2860 mm)
Ground Clearance
8.3 in (211 mm)
Curb Weight
4410 lbs (2000 kg)
Cargo Capacity
85.1 cu ft (2410 L)

Materials

Frame
High-strength steel
Panels
Galvanized steel
Roof
Aluminum
Windows
Laminated safety glass
Bumpers
Polypropylene

Features

Exterior
  • Power-adjustable side mirrors
  • Integrated roof rails
  • Rear spoiler
  • Heated windshield
interior
  • Leather upholstery
  • Power-adjustable seats
  • Dual-zone climate control
  • Ambient lighting
Lighting
  • Xenon headlights
  • LED taillights
  • Fog lights
  • Daytime running lights
Storage
  • Underfloor storage
  • Fold-flat rear seats
  • Cargo net
  • Roof-mounted cargo box
Security
  • Central locking system
  • Alarm system
  • Immobilizer
  • Keyless entry

Safety Features

Active Safety
  • Anti-lock Braking System (ABS)
  • Electronic Brakeforce Distribution (EBD)
  • Traction Control System (TCS)
Passive Safety
  • Side-impact protection system
  • Whiplash Protection System (WHIPS)
  • Roll-over Protection System (ROPS)
Airbags
  • Front airbags
  • Side airbags
  • Curtain airbags

Comfort Features

Seating
  • Heated front seats
  • Memory function for driver seat
  • Adjustable lumbar support
Climate Control
  • Dual-zone automatic climate control
  • Rear seat air vents
  • Heated rear seats
Entertainment
  • Premium sound system
  • CD player
  • Auxiliary input
Convenience
  • Power windows
  • Power tailgate
  • Cruise control

Accessories

interior Accessories
  • Cargo liner
  • Seat covers
  • Sunshade
Exterior Accessories
  • Roof rack
  • Tow hitch
  • Mud flaps
Technology Accessories
  • Navigation system
  • Bluetooth kit
  • Backup camera

Maintenance

Service interval
7500 miles or 12 months
Service Items
  • Inspect body for damage
  • Check door seals and hinges
  • Lubricate locks and hinges
  • Inspect and clean sunroof
  • Check and tighten roof rails
Maintenance Notes
Regular waxing recommended to protect paint

Warranty

Basic Warranty
Miles: 50000
Years: 4
Coverage: Bumper to bumper
Powertrain Warranty
Miles: 100000
Years: 5
Coverage: Engine and transmission
Corrosion Warranty
Miles: Unlimited
Years: 12
Coverage: Perforation only
Roadside Assistance
Miles: Unlimited
Years: 4
Coverage: 24/7 assistance

Production Details

Manufacturer
Volvo Cars
Manufacturing Process
  • Robotic welding
  • Electrocoating
  • Assembly line production
Quality Control
inspection Stages: Pre-assembly, Post-assembly, Final inspection
Testing Procedures: Crash testing, Weather resistance testing, Durability testing
Sustainability Practices
  • Recycling of materials
  • Low-emission painting process
  • Energy-efficient manufacturing
Production Metrics
Units Per Year: 80000
Production Time: 24 hours per vehicle

Service Information for body Service

Maintenance and service requirements specific to this component

7500
12
  • Inspect body for damage
  • Check door seals and hinges
  • Lubricate locks and hinges
  • Inspect and clean sunroof
  • Check and tighten roof rails

Regular waxing recommended to protect paint

15000
24
  • Check and adjust door alignment
  • Inspect and clean roof rails
  • Check and tighten all exterior trim
  • Inspect and clean windshield wipers
  • Check and adjust power tailgate

Special attention to areas prone to rust

30000
48
  • Inspect and replace door seals if necessary
  • Check and adjust sunroof mechanism
  • Inspect and replace windshield wipers
  • Check and tighten all exterior bolts
  • Inspect and clean underbody

Ensure all service is performed by certified technicians

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the technical specifications for the 2002-2014 Volvo XC90?

The 2002-2014 Volvo XC90 is a mid-size luxury SUV offering 2.5L, 3.2L, and 4.4L engine options, with power outputs ranging from 208 to 311 horsepower. It features all-wheel drive (AWD) as standard, a 5-speed or 6-speed automatic transmission, and a towing capacity of up to 5,000 lbs. The vehicle supports advanced safety features like Roll Stability Control (RSC) and includes compatibility with Volvo’s Sensus infotainment system.

Q2

What maintenance is required for the 2002-2014 Volvo XC90?

The 2002-2014 Volvo XC90 requires regular maintenance every 7,500 miles or 12 months, including oil and filter changes, brake inspections, and tire rotations. At 30,000 miles, replace the air filter and inspect the timing belt. At 60,000 miles, replace the spark plugs and coolant. Volvo recommends using genuine parts and adhering to the service schedule outlined in the owner’s manual for optimal performance.

Q3

How do I replace the headlights on a 2002-2014 Volvo XC90?

To replace the headlights on a 2002-2014 Volvo XC90, first, ensure the vehicle is off and the headlights are cool. Open the hood and locate the headlight assembly. Remove the retaining screws or clips, disconnect the wiring harness, and carefully pull out the old bulb. Insert the new bulb without touching the glass, reconnect the harness, and secure the assembly. Test the headlights before closing the hood.

Q4

What should I do if my Volvo XC90 is experiencing transmission issues?

If your Volvo XC90 has transmission issues, check the transmission fluid level and condition first. Low or dirty fluid can cause shifting problems. If the fluid is fine, inspect for error codes using an OBD-II scanner. Common issues include solenoid failure or worn clutch packs. Consult a certified Volvo technician for diagnostics and repairs to avoid further damage.

Q5

How can I optimize the performance of my 2002-2014 Volvo XC90?

To optimize performance, ensure regular maintenance, including timely oil changes, air filter replacements, and tire rotations. Use high-quality fuel and consider upgrading to performance tires. Keep the engine tuned and check for software updates from Volvo. Reduce vehicle weight by removing unnecessary items and drive smoothly to improve fuel efficiency and overall performance.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2002-2014 Volvo XC90 Owner’s Manual

Coming Soon

The owner’s manual provides detailed information on vehicle operation, maintenance schedules, and troubleshooting tips for the 2002-2014 Volvo XC90.

Volvo XC90 Technical Service Bulletin (TSB) Updates

Coming Soon

This resource includes all technical service bulletins issued by Volvo for the 2002-2014 XC90, addressing common issues and recommended fixes.

Volvo XC90 Parts and Accessories Catalog

Coming Soon

This catalog lists genuine Volvo parts and accessories compatible with the 2002-2014 XC90, including part numbers and installation instructions.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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