Volvo Volvo XC90 2002-2014 Brakes Specifications
Comprehensive brake specifications for the 2002-2014 Volvo XC90. Learn about brake pads, rotors, calipers, maintenance tips, and upgrade options for optimal performance and safety.
Overview Specifications
This document provides detailed specifications and technical information about the braking system of the 2002-2014 Volvo XC90. It is designed to assist owners, mechanics, and enthusiasts in understanding the components, maintenance, and performance of the brakes. Use this guide to locate specific details about brake types, dimensions, and safety features. The document is organized into sections for easy navigation and includes a quick reference for key specifications.
How to Use
Use the search functionality to quickly locate specific terms or components related to the brakes. Enter keywords such as 'rotor size' or 'brake pad material' to find relevant information.
Navigate through the document by scrolling through the sections or using the table of contents. Each section is clearly labeled and contains subsections with detailed points for easy reference.
Key Specifications
Front Rotor Diameter
316 mm
Rear Rotor Diameter
302 mm
Brake Fluid Type
DOT 4
Stopping Distance
38 meters
Front Pad Thickness
12 mm
Available Specifications
Brake System Overview
This section provides a general overview of the braking system used in the 2002-2014 Volvo XC90. It covers the types of brakes, their configuration, and the technology employed to ensure optimal performance and safety.
Brake System Overview
This section provides a general overview of the braking system used in the 2002-2014 Volvo XC90. It covers the types of brakes, their configuration, and the technology employed to ensure optimal performance and safety.
Brake Types and Configuration
- Front brakes: Ventilated disc brakes
- Rear brakes: Solid disc brakes
- All-wheel-drive system with integrated braking
- Anti-lock Braking System (ABS) standard
- Electronic Brakeforce Distribution (EBD)
- Optional Hydraulic Brake Assist (HBA)
Safety Features
- ABS prevents wheel lock-up during hard braking
- EBD optimizes brake force distribution
- HBA enhances braking power in emergencies
- Dynamic Stability and Traction Control (DSTC) integration
Brake Components
This section details the specific components of the braking system, including brake pads, rotors, calipers, and fluid. It provides technical information and maintenance tips.
Brake Components
This section details the specific components of the braking system, including brake pads, rotors, calipers, and fluid. It provides technical information and maintenance tips.
Brake Pads and Rotors
- Front brake pad thickness: 12 mm (new)
- Rear brake pad thickness: 10 mm (new)
- Front rotor diameter: 316 mm
- Rear rotor diameter: 302 mm
- Material: High-carbon cast iron
- Optional performance pads available
Brake Calipers and Fluid
- Single-piston floating front calipers
- Single-piston floating rear calipers
- Brake fluid type: DOT 4
- Recommended fluid change interval: 2 years
- Fluid capacity: 1 liter
Brake Performance and Maintenance
This section focuses on the performance metrics of the braking system and provides guidelines for maintenance to ensure longevity and safety.
Brake Performance and Maintenance
This section focuses on the performance metrics of the braking system and provides guidelines for maintenance to ensure longevity and safety.
Performance Metrics
- Stopping distance (100 km/h to 0): 38 meters
- Brake pedal effort: Moderate
- Heat dissipation: Efficient due to ventilated front discs
- Wet weather performance: Excellent
Maintenance Tips
- Inspect brake pads every 15,000 km
- Replace brake fluid every 2 years
- Check rotor thickness during pad replacement
- Lubricate caliper slides annually
- Monitor brake system warning lights
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Brakes Specifications
Overview
- Type
- Hydraulic Disc Brakes
- Configuration
- Four-wheel disc
- Platform
- P2 Platform
- Material
- Cast Iron Rotors
- Location
- Front and Rear Axles
Dimensions
- Front Rotor Diameter
- 12.3 inches / 312 mm
- Rear Rotor Diameter
- 11.9 inches / 302 mm
- Front Rotor Thickness
- 1.1 inches / 28 mm
- Rear Rotor Thickness
- 0.9 inches / 23 mm
- Front Pad Area
- 2.8 square inches / 18 square cm
- Rear Pad Area
- 2.4 square inches / 15.5 square cm
- Brake Line Diameter
- 0.25 inches / 6.35 mm
Materials
- Rotors
- Cast Iron with Anti-Corrosion Coating
- Brake Pads
- Ceramic Composite
- Calipers
- Aluminum Alloy
- Brake Lines
- Braided Stainless Steel
Features
- Performance
-
- ABS (Anti-lock Braking System)
- EBD (Electronic Brake-force Distribution)
- Hydraulic Brake Assist
- Technology
-
- Electronic Parking Brake
- Brake Pad Wear Sensors
- Dynamic Stability Control
- Maintenance
-
- Self-Adjusting Calipers
- Replaceable Wear Indicators
- Easy Access Pads
- Cooling
-
- Vented Rotors
- Integrated Cooling Ducts
- Heat-Resistant Pads
Safety Features
- Electronic Systems
-
- ABS
- EBD
- Stability Control
- Mechanical
-
- Dual Circuit Braking
- Parking Brake Auto-Adjust
Comfort Features
- Noise Reduction
-
- Anti-Squeal Shims
- Vibration Dampers
- Pedal Feel
-
- Soft-Touch Pedal
- Linear Brake Response
- Maintenance Alerts
-
- Wear Indicator Warnings
- Fluid Level Sensors
Accessories
- Upgrades
-
- Performance Rotors
- High-Temperature Pads
- Stainless Steel Lines
- Tools
-
- Brake Caliper Tool
- Rotor Micrometer
- Pad Spreader
- Maintenance Kits
-
- Brake Pad Kit
- Rotor Resurfacing Kit
- Fluid Flush Kit
Maintenance
- Service interval
- Every 30,000 miles / 24 months
- Service Items
-
- Inspect brake pads
- Check rotor thickness
- Test brake fluid
- Inspect calipers
- Check brake lines
- Notes
- Replace brake fluid every 2 years
Warranty
- Parts Warranty
- Miles: 36,000Years: 3Coverage: Brake pads and rotors
- Labor Warranty
- Miles: 12,000Years: 1Coverage: Installation and adjustments
- Extended Warranty
- Miles: 100,000Years: 5Coverage: Calipers and brake lines
- Terms
- Warranty void if non-approved parts are used
Production Details
- Manufacturer
- Volvo Cars
- Manufacturing Process
-
- Precision Casting
- CNC Machining
- Heat Treatment
- Quality Control
- Rotor Tolerance: ±0.002 inchesCaliper Seal Test: High-Pressure TestPad Material inspection: X-Ray Analysis
- Sustainability
-
- Recycled Materials in Pads
- Low-Emission Coating
- Energy-Efficient Manufacturing
- Production Metrics
- Annual Output: 500,000 unitsDefect Rate: 0.01%Lead Time: 4 weeks
Service Information for brakes Service
Maintenance and service requirements specific to the brake system
- Inspect brake pads and rotors
- Check brake fluid level
- Test brake pedal response
- Inspect caliper function
- Check brake lines for leaks
Replace brake fluid if necessary
- Replace brake pads
- Resurface or replace rotors
- Flush brake fluid
- Inspect ABS sensors
- Check parking brake function
Use only approved brake fluid
- Replace brake lines
- Inspect calipers for wear
- Test ABS and stability control
- Replace parking brake components
- Perform full system bleed
Major service requires specialized equipment
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Are aftermarket brakes compatible with the 2002-2014 Volvo XC90?
Are aftermarket brakes compatible with the 2002-2014 Volvo XC90?
Yes, aftermarket brakes are compatible with the 2002-2014 Volvo XC90, provided they meet the OEM specifications. Ensure the brake pads and rotors match the correct dimensions and material standards (e.g., semi-metallic or ceramic pads). Always verify compatibility with your specific model year and trim, as variations exist. Check for certifications like ISO 9001 or TÜV to ensure quality and safety.
Q2 How often should brakes on a Volvo XC90 be inspected or replaced?
How often should brakes on a Volvo XC90 be inspected or replaced?
Brakes on a 2002-2014 Volvo XC90 should be inspected every 12,000 miles or as recommended in the owner’s manual. Brake pads typically last 30,000-70,000 miles, depending on driving conditions. Rotors may need replacement every 50,000-70,000 miles. Regularly check for signs of wear, such as squeaking, reduced braking efficiency, or vibrations, and address issues promptly to ensure safety.
Q3 How do I replace the brake pads on a 2002-2014 Volvo XC90?
How do I replace the brake pads on a 2002-2014 Volvo XC90?
To replace brake pads on a 2002-2014 Volvo XC90, first, lift the vehicle and remove the wheels. Unbolt the caliper and hang it securely. Remove the old brake pads and inspect the rotor. If necessary, replace or resurface the rotor. Install the new pads, ensuring they are properly seated. Reattach the caliper and tighten the bolts. Reinstall the wheels and lower the vehicle. Test the brakes before driving.
Q4 What should I do if my Volvo XC90 brakes are squeaking or vibrating?
What should I do if my Volvo XC90 brakes are squeaking or vibrating?
Squeaking or vibrating brakes on a 2002-2014 Volvo XC90 often indicate worn pads, uneven rotors, or debris buildup. Inspect the brake pads for wear and replace if necessary. Check rotors for warping or damage and resurface or replace them. Clean the brake components to remove dust or debris. If issues persist, consult a professional mechanic to diagnose and resolve the problem.
Q5 How can I optimize the braking performance of my Volvo XC90?
How can I optimize the braking performance of my Volvo XC90?
Optimize braking performance by using high-quality brake pads and rotors that match OEM specifications. Regularly inspect and maintain the braking system, including fluid levels and caliper function. Avoid aggressive driving, which accelerates wear. Upgrade to performance brake components if needed. Ensure proper bedding-in of new pads and rotors for optimal performance and longevity.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Volvo XC90 Service Manual (2002-2014)
Coming SoonComprehensive guide covering maintenance, repair, and troubleshooting for the 2002-2014 Volvo XC90, including detailed brake system information.
Technical Service Bulletin: Brake System Updates
Coming SoonOfficial Volvo bulletin outlining updates, recalls, and fixes for the brake system in 2002-2014 XC90 models.
Volvo XC90 Brake Parts Catalog
Coming SoonCatalog listing OEM and compatible aftermarket brake components for the 2002-2014 Volvo XC90, including pads, rotors, and calipers.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
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