Volvo Volvo XC90 2002-2014 Drivetrain Specifications
Volvo Volvo XC90 2002-2014

Volvo Volvo XC90 2002-2014 Drivetrain Specifications

Explore detailed drivetrain specifications for the 2002-2014 Volvo XC90, including engine configurations, transmission types, and drivetrain layouts. Ideal for maintenance, repairs, and performance upgrades.

Updated

Overview Specifications

This document provides a comprehensive overview of the drivetrain specifications for the 2002-2014 Volvo XC90. It includes detailed technical information, key features, and performance metrics. Use this guide to understand the drivetrain components, their functionality, and how they contribute to the vehicle's performance. Navigate through sections to find specific details or use the quick reference for essential specifications.

How to Use

Use the search bar to find specific terms or components. Enter keywords like 'transmission' or 'AWD' to quickly locate relevant information.

Scroll through the sections to explore different aspects of the drivetrain. Click on section titles to expand and view detailed subsections and technical points.

Key Specifications

Engine Power

208-311 hp

Transmission

5-6 speed automatic

Drivetrain

FWD/AWD

Torque Distribution

Up to 50:50

Service Interval

60,000 miles

Available Specifications

Engine and Transmission

This section covers the engine configurations and transmission systems used in the 2002-2014 Volvo XC90. It includes details on engine types, power output, and transmission options.

Engine Options
  • 2.5L turbocharged inline-5 engine (208-212 hp)
  • 3.2L inline-6 engine (235 hp)
  • 4.4L V8 engine (311 hp)
  • Diesel options: 2.4L 5-cylinder (163-185 hp)
  • All engines paired with automatic transmissions
  • Available with front-wheel drive or all-wheel drive
Transmission
  • 5-speed Geartronic automatic transmission
  • 6-speed Geartronic automatic transmission (V8 models)
  • Adaptive shifting for smoother gear changes
  • Manual shift mode for driver control

All-Wheel Drive System

This section details the all-wheel drive (AWD) system available in the Volvo XC90, including its functionality, components, and performance benefits.

AWD Components
  • Haldex AWD system
  • Electronically controlled clutch
  • Torque distribution up to 50:50 front to rear
  • Automatic engagement based on road conditions
Performance Features
  • Improved traction on slippery surfaces
  • Enhanced stability during cornering
  • Seamless integration with vehicle stability systems
  • Low maintenance and reliable operation

Drivetrain Maintenance

This section provides guidance on maintaining the drivetrain components of the Volvo XC90, including recommended service intervals and tips for longevity.

Service Intervals
  • Transmission fluid change every 60,000 miles
  • AWD system inspection every 30,000 miles
  • Regular checks of drive shafts and CV joints
  • Lubrication of moving parts as needed
Maintenance Tips
  • Use manufacturer-recommended fluids
  • Address unusual noises or vibrations promptly
  • Inspect for leaks regularly
  • Follow the owner's manual for specific guidelines

Component Specifications

Overview

Type
All-wheel drive (AWD) / Front-wheel drive (FWD)
Configuration
Transverse engine layout
Platform
Volvo P2 platform
Material
High-strength steel and aluminum
Location
Front and rear axles

Dimensions

Axle Length
58.5 inches (1486 mm)
Driveshaft Diameter
3 inches (76 mm)
Transfer Case Width
12 inches (305 mm)
Differential Length
15 inches (381 mm)
Ground Clearance
8.5 inches (216 mm)
Wheelbase
112.6 inches (2860 mm)
Track Width
63.4 inches (1610 mm)

Materials

Driveshaft
High-strength steel
Differential Housing
Aluminum alloy
Axle Shafts
Forged steel
Transfer Case
Aluminum alloy

Features

Drivetrain Modes
  • All-wheel drive (AWD)
  • Front-wheel drive (FWD)
  • Dynamic Stability and Traction Control (DSTC)
Transmission
  • 6-speed automatic
  • 5-speed automatic
  • Manual mode with paddle shifters
Differential
  • Open differential (FWD)
  • Electronic locking differential (AWD)
  • Torque vectoring
Suspension
  • Independent front suspension
  • Multi-link rear suspension
  • Self-leveling rear suspension
Braking
  • Anti-lock Braking System (ABS)
  • Electronic Brakeforce Distribution (EBD)
  • Brake Assist

Safety Features

Stability Control
  • Roll Stability Control (RSC)
  • Dynamic Stability and Traction Control (DSTC)
Braking Systems
  • Anti-lock Braking System (ABS)
  • Electronic Brakeforce Distribution (EBD)
Traction Control
  • Traction Control System (TCS)
  • Electronic Differential Lock (EDL)

Comfort Features

Ride Quality
  • Smooth ride with adaptive suspension
  • Reduced road noise
  • Comfortable cabin isolation
Handling
  • Precise steering
  • Stable cornering
  • Responsive acceleration
Noise Vibration Harshness
  • Low NVH levels
  • Insulated driveshaft
  • Balanced drivetrain components

Accessories

Performance Upgrades
  • Upgraded differential
  • High-performance driveshaft
  • Enhanced transfer case
Maintenance Tools
  • Driveshaft alignment tool
  • Differential service kit
  • Transfer case fluid pump
Protective Gear
  • Differential skid plate
  • Driveshaft guard
  • Transfer case protector

Maintenance

Service interval
Every 30,000 miles or 24 months
Service Items
  • Inspect driveshaft for wear
  • Check differential fluid level
  • Lubricate U-joints
  • Inspect transfer case for leaks
  • Check axle seals
Maintenance Notes
Use only Volvo-approved fluids and parts for optimal performance.

Warranty

Basic Warranty
Miles: 50,000
Years: 4
Coverage: Bumper-to-bumper
Powertrain Warranty
Miles: 100,000
Years: 5
Coverage: Drivetrain components
Corrosion Warranty
Miles: Unlimited
Years: 12
Coverage: Rust perforation
Roadside Assistance
Miles: Unlimited
Years: 4
Coverage: 24/7 assistance

Production Details

Manufacturer
Volvo Cars
Manufacturing Process
  • Precision machining of drivetrain components
  • Robotic assembly of differential and transfer case
  • Quality control testing of each unit
Quality Control
Testing: Dynamic testing of drivetrain systems
inspection: Visual and mechanical inspection of all components
Certification: ISO 9001 certified manufacturing
Sustainability Practices
  • Recycled materials in manufacturing
  • Energy-efficient production facilities
  • Reduced emissions in production
Production Metrics
Units Per Year: 150,000
Production Time Per Unit: 8 hours
Defect Rate: 0.1%

Service Information for drivetrain Service

Maintenance and service requirements specific to this component

30,000
24
  • Inspect driveshaft for wear
  • Check differential fluid level
  • Lubricate U-joints
  • Inspect transfer case for leaks
  • Check axle seals

Use only Volvo-approved fluids and parts for optimal performance.

60,000
48
  • Replace differential fluid
  • Inspect and replace driveshaft if necessary
  • Check and adjust transfer case fluid
  • Inspect and replace axle seals if needed
  • Perform drivetrain balance check

Special tools required for differential and transfer case service.

100,000
84
  • Complete drivetrain inspection
  • Replace transfer case fluid
  • Replace driveshaft if necessary
  • Perform full differential service
  • Check and replace all drivetrain mounts

Critical to follow Volvo's service schedule to avoid drivetrain failure.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Is the drivetrain of the 2002-2014 Volvo XC90 compatible with other Volvo models?

The drivetrain of the 2002-2014 Volvo XC90 is specifically designed for this model and may not be directly compatible with other Volvo models due to differences in chassis, engine configuration, and transmission systems. However, some components, such as certain sensors or mounts, might be shared across models. Always consult the vehicle's technical specifications or a Volvo service manual to confirm compatibility before attempting any cross-model part integration.

Q2

What are the maintenance requirements for the Volvo XC90 drivetrain?

The Volvo XC90 drivetrain requires regular maintenance to ensure optimal performance. Key tasks include checking and replacing the transmission fluid every 50,000 miles, inspecting the driveshaft and CV joints for wear, and ensuring the transfer case is functioning correctly. Additionally, the differential oil should be changed every 60,000 miles. Regular inspections for leaks, unusual noises, or vibrations are essential to catch potential issues early and maintain drivetrain longevity.

Q3

How do I replace the driveshaft on a 2002-2014 Volvo XC90?

To replace the driveshaft on a Volvo XC90, first, secure the vehicle on a lift or jack stands. Remove the undercarriage shield and locate the driveshaft. Unbolt the driveshaft from the transmission and differential using the appropriate tools. Carefully lower the driveshaft and remove it from the vehicle. Install the new driveshaft by aligning it with the transmission and differential flanges, then secure it with the bolts. Torque the bolts to the manufacturer's specifications and reattach the undercarriage shield. Finally, test the vehicle for proper operation.

Q4

What should I do if my Volvo XC90 drivetrain makes unusual noises?

Unusual noises from the drivetrain, such as grinding, clunking, or whining, can indicate various issues. Start by inspecting the driveshaft, CV joints, and differential for signs of wear or damage. Check the transmission fluid level and condition, as low or contaminated fluid can cause noise. If the issue persists, consult a professional technician to diagnose the problem using specialized tools. Addressing drivetrain noises promptly can prevent further damage and costly repairs.

Q5

How can I optimize the performance of my Volvo XC90 drivetrain?

To optimize the drivetrain performance of your Volvo XC90, ensure regular maintenance, including timely fluid changes and component inspections. Use high-quality transmission and differential fluids recommended by Volvo. Avoid aggressive driving habits that can stress the drivetrain. Consider upgrading to performance-oriented components, such as a limited-slip differential, if you frequently drive in challenging conditions. Proper tire alignment and pressure also contribute to drivetrain efficiency and overall vehicle performance.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Volvo XC90 Service Manual

Coming Soon

Comprehensive guide covering all aspects of the Volvo XC90, including drivetrain specifications, maintenance procedures, and troubleshooting tips.

Technical Service Bulletin: Drivetrain Updates

Coming Soon

Official Volvo bulletin detailing updates and improvements to the drivetrain system for the 2002-2014 XC90 models.

Volvo XC90 Parts Catalog

Coming Soon

Detailed catalog of drivetrain parts and accessories for the 2002-2014 Volvo XC90, including part numbers and compatibility information.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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