Volvo Volvo XC90 2002-2014 Fuel System Specifications
Volvo Volvo XC90 2002-2014

Volvo Volvo XC90 2002-2014 Fuel System Specifications

Discover the complete fuel specifications for the 2002-2014 Volvo XC90, including fuel type, tank capacity, consumption, and emission standards. This guide is essential for maintaining and optimizing your vehicle's performance.

Updated

Overview Specifications

This document provides detailed fuel specifications for the 2002-2014 Volvo XC90. It includes information on fuel types, efficiency, tank capacity, and engine performance. Use this guide to understand the fuel-related features of your vehicle and optimize its performance. The document is organized into sections for easy navigation, with quick reference tables for key specifications.

How to Use

Use the search function to find specific fuel-related terms or specifications. Enter keywords like 'fuel efficiency' or 'tank capacity' to quickly locate relevant information.

Navigate through the document by scrolling through sections or using the table of contents. Each section is clearly labeled and contains subsections with detailed information.

Key Specifications

Fuel Tank Capacity

18.5 gallons

City MPG (Gasoline)

15-18 MPG

Highway MPG (Diesel)

28-31 MPG

Octane Rating (Gasoline)

91 or higher

Cetane Rating (Diesel)

50 or higher

Available Specifications

Fuel Types and Compatibility

This section covers the types of fuel compatible with the 2002-2014 Volvo XC90, including gasoline and diesel options. It also provides details on fuel additives and recommendations for optimal performance.

Gasoline Engines
  • Requires unleaded gasoline with an octane rating of 91 or higher
  • Compatible with ethanol blends up to E10
  • Avoid using fuel with metallic additives
  • Recommended fuel brands for better performance
Diesel Engines
  • Requires ultra-low sulfur diesel (ULSD)
  • Compatible with biodiesel blends up to B5
  • Use diesel fuel with a cetane rating of 50 or higher
  • Avoid using fuel with high sulfur content

Fuel Efficiency and Consumption

This section provides information on the fuel efficiency of the Volvo XC90, including city, highway, and combined MPG ratings. It also discusses factors affecting fuel consumption and tips for improving efficiency.

MPG Ratings
  • City MPG: 15-18 (gasoline), 19-22 (diesel)
  • Highway MPG: 22-25 (gasoline), 28-31 (diesel)
  • Combined MPG: 18-20 (gasoline), 23-25 (diesel)
  • Variations based on driving conditions and engine type
Factors Affecting Consumption
  • Driving habits (e.g., aggressive acceleration)
  • Vehicle load and towing capacity
  • Tire pressure and alignment
  • Environmental conditions (e.g., temperature, altitude)

Fuel Tank and Refueling

This section details the fuel tank capacity, refueling procedures, and safety precautions for the Volvo XC90. It also includes information on the fuel filler neck and cap design.

Tank Capacity
  • Gasoline models: 18.5 gallons
  • Diesel models: 18.5 gallons
  • Reserve capacity: 2.5 gallons
  • Range: Approximately 350-450 miles per tank
Refueling Tips
  • Turn off the engine before refueling
  • Use the correct fuel type for your engine
  • Ensure the fuel cap is securely tightened
  • Avoid overfilling the tank

Component Specifications

Overview

Type
Gasoline/Diesel
Tank Capacity
18.5 gallons (70 liters)
Fuel System
Multi-point fuel injection
Emission Standard
Euro 4/5 compliant
Recommended Fuel
Premium unleaded (91 octane)

Dimensions

Tank Length
32.5 in (82.5 cm)
Tank Width
20.8 in (52.8 cm)
Tank Height
10.2 in (25.9 cm)
Filler Neck Diameter
1.5 in (3.8 cm)
Fuel Line Diameter
0.375 in (9.5 mm)
Fuel Pump Voltage
12V DC
Fuel Pressure
58 psi (4 bar)

Materials

Fuel Tank
High-density polyethylene
Fuel Lines
Nylon with EPDM rubber coating
Filler Neck
Stainless steel
Fuel Pump
Aluminum housing with plastic impeller

Features

Fuel Delivery
  • Electronic fuel injection
  • Returnless fuel system
  • Variable pressure control
  • Sequential fuel injection
Monitoring
  • Fuel level sensor
  • Low fuel warning light
  • Fuel consumption display
  • Range estimation
Safety
  • Rollover valve
  • Fuel cut-off switch
  • Evaporative emissions control
  • Impact-resistant fuel tank
Efficiency
  • Start-stop technology (2014 models)
  • ECO mode (2014 models)
  • Fuel economy optimization
  • Active engine management

Safety Features

Crash Protection
  • Automatic fuel shut-off
  • Reinforced fuel tank
  • Impact-resistant fuel lines
Fire Prevention
  • Flame arrestor in filler neck
  • Vapor recovery system
  • Fuel tank pressure sensor
Environmental
  • Zero evaporative emissions
  • Sealed fuel system
  • Recyclable fuel tank

Comfort Features

Refueling
  • Easy-access fuel door
  • Automatic fuel door (2014 models)
  • Capless fuel filler
Monitoring
  • Accurate fuel gauge
  • Distance-to-empty calculation
  • Low fuel warning
Efficiency
  • Real-time MPG display
  • Average fuel economy
  • Eco driving indicator

Accessories

Fuel Additives
  • Fuel system cleaner
  • Octane booster
  • Winter fuel additive
Protection
  • Fuel tank skid plate
  • Fuel line protectors
  • Fuel cap lock
Maintenance
  • Fuel filter kit
  • Fuel pump replacement kit
  • Fuel injector cleaner

Maintenance

Service interval
Every 30,000 miles or 24 months
Service Items
  • Fuel filter replacement
  • Fuel system inspection
  • Fuel injector cleaning
  • Fuel pump check
  • Fuel tank inspection
  • Evaporative system check
Notes
Use only Volvo-approved fuel additives and cleaners

Warranty

Fuel Tank
Years: 8
Miles: 100000
Coverage: Manufacturer defects
Fuel Pump
Years: 5
Miles: 60000
Coverage: Parts and labor
Fuel injectors
Years: 3
Miles: 36000
Coverage: Parts only
Fuel System
Years: 2
Miles: 24000
Coverage: Diagnostics and repairs

Production Details

Manufacturer
Volvo Car Corporation
Manufacturing Process
  • Injection molding for fuel tank
  • CNC machining for fuel pump
  • Robotic assembly of fuel lines
  • Pressure testing of complete system
Quality Control
Pressure Test: 100% of fuel tanks
Leak Test: 100% of systems
Performance Test: Random sampling
Sustainability
  • Recyclable materials
  • Low-emission manufacturing
  • Energy-efficient production
Production Metrics
Units Per Day: 1200
System Reliability: 99.97%
Defect Rate: 0.03%

Service Information for fuel Service

Maintenance and service requirements specific to the fuel system

30000
24
  • Inspect fuel lines for leaks
  • Check fuel pump operation
  • Test fuel pressure
  • Inspect fuel tank for damage
  • Check fuel filler neck condition

Use only Volvo-approved diagnostic equipment

60000
48
  • Replace fuel filter
  • Clean fuel injectors
  • Inspect EVAP system
  • Check fuel level sensor accuracy
  • Test fuel system pressure

May require special tools for EVAP system testing

120000
96
  • Full fuel system inspection
  • Pressure test fuel tank
  • Check all fuel line connections
  • Inspect fuel pump module
  • Test fuel system performance

Consider full fuel system service at this interval

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What type of fuel is compatible with the 2002-2014 Volvo XC90?

The 2002-2014 Volvo XC90 is compatible with unleaded gasoline with an octane rating of 91 or higher. For diesel engine models, use ultra-low sulfur diesel (ULSD) with a cetane rating of 45 or higher. Avoid using ethanol blends higher than 10% (E10) as they can damage the fuel system. Always refer to the owner's manual for specific fuel requirements and recommendations.

Q2

What are the fuel system maintenance requirements for the Volvo XC90?

Regular fuel system maintenance for the Volvo XC90 includes replacing the fuel filter every 30,000 miles, inspecting fuel lines for leaks or wear, and using fuel system cleaners every 10,000 miles to prevent carbon buildup. Additionally, ensure the fuel cap is tightly sealed to maintain pressure and prevent evaporation. Follow the manufacturer's maintenance schedule for optimal performance and longevity.

Q3

How do I replace the fuel filter on a 2002-2014 Volvo XC90?

To replace the fuel filter, first, relieve fuel system pressure by removing the fuel pump fuse and running the engine until it stalls. Locate the fuel filter under the vehicle, near the fuel tank. Disconnect the fuel lines and remove the old filter. Install the new filter, ensuring the flow direction arrow matches the fuel flow. Reconnect the fuel lines, reinstall the fuel pump fuse, and start the engine to check for leaks.

Q4

What should I do if my Volvo XC90 has poor fuel efficiency?

If your Volvo XC90 has poor fuel efficiency, check for issues such as dirty air filters, low tire pressure, or a malfunctioning oxygen sensor. Use a diagnostic scanner to identify error codes and inspect the fuel injectors for clogs. Regular maintenance, such as replacing spark plugs and using high-quality fuel, can also improve fuel efficiency.

Q5

How can I optimize the fuel performance of my Volvo XC90?

To optimize fuel performance, use high-quality fuel with the recommended octane rating, maintain proper tire pressure, and ensure the air filter is clean. Regularly service the fuel system, including fuel injectors and filters. Avoid excessive idling and aggressive driving, as these habits can reduce fuel efficiency. Follow the manufacturer's maintenance schedule for best results.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Volvo XC90 Owner's Manual

Coming Soon

The official owner's manual for the 2002-2014 Volvo XC90, covering fuel specifications, maintenance schedules, and troubleshooting tips.

Technical Service Bulletin: Fuel System Updates

Coming Soon

This bulletin provides information on fuel system updates and recalls for the 2002-2014 Volvo XC90, including recommended repairs and part replacements.

Volvo XC90 Fuel System Parts Catalog

Coming Soon

A comprehensive catalog of fuel system parts and accessories for the 2002-2014 Volvo XC90, including fuel pumps, filters, and injectors.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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