Volvo Volvo XC90 2002-2014 TF-80 Transmission Transmission Specifications
Volvo Volvo XC90 2002-2014

Volvo Volvo XC90 2002-2014 TF-80 Transmission Specifications

This document provides detailed specifications for the TF-80 transmission used in the 2002-2014 Volvo XC90. The TF-80, also known as the AWTF-80 SC, is a 6-speed automatic transmission renowned for its reliability and smooth shifting. This guide covers key technical details such as gear ratios, torque capacity, fluid requirements, and maintenance intervals. It also includes diagnostic codes, common issues, and troubleshooting tips. Designed for automotive technicians, enthusiasts, and DIY mechanics, this resource ensures accurate servicing and optimal performance. Whether you're performing routine maintenance or addressing specific transmission concerns, this document serves as a valuable reference for understanding and maintaining the TF-80 transmission in your Volvo XC90.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the TF-80 transmission used in the 2002-2014 Volvo XC90. It is designed to help users understand the transmission's features, maintenance requirements, and performance characteristics. Use this guide to explore key sections, search for specific details, and navigate through the content efficiently.

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Key Specifications

Transmission Type

6-speed automatic

Torque Capacity

440 Nm

Fluid Capacity

7.5 liters

Compatibility

2002-2014 XC90

Fluid Type

JWS 3309

Available Specifications

Transmission Specifications

This section outlines the key technical specifications of the TF-80 transmission, including its design, capacity, and compatibility with the Volvo XC90. It provides a comprehensive overview of the transmission's features and capabilities.

Design and Configuration
  • 6-speed automatic transmission
  • Front-wheel drive and all-wheel drive compatibility
  • Torque converter design for smooth shifting
  • Compact and lightweight construction
  • Electronically controlled gear shifts
Performance Characteristics
  • Maximum torque capacity of 440 Nm
  • Optimized for fuel efficiency
  • Adaptive shift control for varying driving conditions
  • Quick and responsive gear changes
  • Designed for long-term durability

Maintenance and Service

This section covers essential maintenance practices and service recommendations for the TF-80 transmission. It includes information on fluid changes, common issues, and troubleshooting tips.

Fluid Requirements
  • Use JWS 3309 or equivalent transmission fluid
  • Recommended fluid change interval: 60,000 miles
  • Fluid capacity: 7.5 liters
  • Check fluid level regularly for optimal performance
  • Avoid mixing different types of transmission fluid
Common Issues and Solutions
  • Delayed or rough shifting
  • Transmission fluid leaks
  • Error codes related to solenoid valves
  • Regularly inspect and replace worn components
  • Consult a professional for complex issues

Compatibility and Installation

This section provides information on the compatibility of the TF-80 transmission with various Volvo XC90 models and its installation process. It includes guidelines for proper installation and integration.

Model Compatibility
  • Compatible with 2002-2014 Volvo XC90 models
  • Supports both gasoline and diesel engines
  • Fits with 2.5T, 3.2, and T6 engine variants
  • Check vehicle VIN for specific compatibility
  • Ensure proper software updates during installation
Installation Guidelines
  • Follow manufacturer's installation manual
  • Use proper tools and equipment
  • Ensure correct alignment of transmission components
  • Perform a test drive after installation
  • Reset transmission control module if necessary

Transmission Specifications

Overview

Type
Automatic
Configuration
6-speed
Platform
Volvo P2
Material
Aluminum alloy casing
Location
Front-wheel drive or all-wheel drive

Dimensions

Length
22.8 inches / 579 mm
Width
18.5 inches / 470 mm
Height
12.6 inches / 320 mm
Weight
178 lbs / 80.7 kg
input Shaft Diameter
1.18 inches / 30 mm
Output Shaft Diameter
1.57 inches / 40 mm
Fluid Capacity
7.4 quarts / 7 liters

Materials

Casing
Aluminum alloy
Gears
Hardened steel
Clutch Packs
Composite friction materials
Seals
Synthetic rubber

Features

Performance
  • Smooth gear shifts
  • Adaptive shift logic
  • Sport mode for quicker shifts
Efficiency
  • Lock-up torque converter
  • Optimized gear ratios
  • Reduced internal friction
Durability
  • Hardened steel gears
  • Robust clutch packs
  • High-temperature resistance
Control
  • Electronic control unit
  • Manual shift mode
  • Hill descent control

Safety Features

Protection
  • Overheat protection
  • Fail-safe mode
  • Fluid level monitoring
Stability
  • Traction control integration
  • All-wheel drive capabilities

Comfort Features

Smoothness
  • Low vibration levels
  • Quiet operation
  • Predictable shift patterns
Convenience
  • Auto-hold function
  • Seamless start-stop integration

Accessories

installation
  • Mounting brackets
  • Transmission mounts
  • Crossmember
Maintenance
  • Filter kit
  • Gasket set
  • Fluid pan
Upgrades
  • Performance shift kit
  • Upgraded cooler

Maintenance

Service interval
Every 60,000 miles / 5 years
Service Items
  • Fluid and filter change
  • Seal inspection
  • Clutch pack check
  • Electronic control unit diagnostics
  • Mount inspection
Maintenance Notes
Use only Volvo-approved transmission fluid

Warranty

Basic
Miles: 50,000
Years: 4
Coverage: Parts and labor
Powertrain
Miles: 100,000
Years: 7
Coverage: Major components
Corrosion
Miles: Unlimited
Years: 12
Coverage: Perforation only
Emissions
Miles: 80,000
Years: 8
Coverage: Emission-related parts

Production Details

Manufacturer
Aisin AW
Manufacturing Process
  • Precision machining
  • Heat treatment
  • Assembly line integration
Quality Control
Testing: Durability tests, Performance benchmarks, Leak checks
Standards: ISO 9001 certified
Sustainability Practices
  • Recyclable materials
  • Energy-efficient production
Production Metrics
Units Per Year: 500,000
Defect Rate: 0.1%

Service Information for tf 80 transmission Service

Maintenance and service requirements specific to this component

30,000
24
  • Fluid level check
  • Seal inspection
  • Mount inspection
  • Electronic control unit diagnostics

Ensure fluid is at optimal level and free of contaminants

60,000
60
  • Fluid and filter change
  • Clutch pack check
  • Mount inspection
  • Electronic control unit diagnostics

Use only Volvo-approved transmission fluid

120,000
120
  • Complete fluid flush
  • Clutch pack replacement if needed
  • Seal replacement
  • Electronic control unit diagnostics

Major service may require specialized tools

Common Questions

Find answers to common questions about torque specifications

Q1

Is the TF-80 transmission compatible with all 2002-2014 Volvo XC90 models?

The TF-80 transmission is compatible with most 2002-2014 Volvo XC90 models, particularly those with 6-cylinder engines. However, compatibility may vary depending on engine type and drivetrain configuration. Always verify your vehicle's specifications using the VIN or consult a Volvo dealer to ensure compatibility before purchasing or installing.

Q2

What are the maintenance requirements for the TF-80 transmission in the Volvo XC90?

The TF-80 transmission requires regular maintenance, including fluid and filter changes every 60,000 to 100,000 miles. Use only Volvo-approved transmission fluid to ensure optimal performance. Inspect for leaks, worn seals, and unusual noises during routine service. Neglecting maintenance can lead to premature wear and costly repairs.

Q3

How do I replace the TF-80 transmission in a 2002-2014 Volvo XC90?

Replacing the TF-80 transmission involves lifting the vehicle, removing the driveshaft, exhaust components, and crossmember, and disconnecting electrical connectors. Use a transmission jack to safely remove and install the transmission. Torque all bolts to factory specifications and refill with the correct fluid. Refer to the vehicle's service manual for detailed instructions.

Q4

What are common issues with the TF-80 transmission and how can I troubleshoot them?

Common issues include delayed shifting, harsh engagement, and fluid leaks. Check the fluid level and condition first. Use a diagnostic tool to scan for error codes. Inspect solenoids, sensors, and wiring for faults. If problems persist, consult a professional technician for further diagnosis and repair.

Q5

How can I optimize the performance of the TF-80 transmission in my Volvo XC90?

To optimize performance, use high-quality transmission fluid and replace it regularly. Avoid aggressive driving and ensure the cooling system is functioning properly. Consider installing an aftermarket transmission cooler for heavy-duty use. Regularly inspect and maintain related components like the torque converter and drivetrain.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Volvo XC90 TF-80 Transmission Service Manual

Coming Soon

Detailed service manual covering installation, maintenance, and troubleshooting for the TF-80 transmission in 2002-2014 Volvo XC90 models.

TF-80 Transmission Technical Bulletin

Coming Soon

Technical bulletin addressing common issues, updates, and solutions for the TF-80 transmission in Volvo vehicles.

Volvo XC90 Transmission Parts Catalog

Coming Soon

Comprehensive parts catalog listing components and accessories for the TF-80 transmission in 2002-2014 Volvo XC90 models.

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Technical Information
  • All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
  • Vehicle specifications and procedures may vary by model year, trim level, and region.
  • Always follow the manufacturer's recommended procedures and safety precautions.
  • Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
  • If you're unsure about any procedure, consult a qualified professional mechanic.
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About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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