Volvo Volvo XC90 2015-present Brakes Specifications
Volvo Volvo XC90 2015-present

Volvo Volvo XC90 2015-present Brakes Specifications

Explore the detailed brake specifications for the 2015-Present Volvo XC90, including rotor sizes, pad materials, and caliper configurations. Ideal for maintenance, repairs, and upgrades.

Updated

Overview Specifications

This document provides detailed specifications and information about the braking system of the 2015-Present Volvo XC90. It is designed to help users understand the technical aspects of the brakes, including their components, performance, and maintenance. Use the search functionality to quickly find specific details or navigate through the sections for a comprehensive understanding of the braking system.

How to Use

Use the search bar to enter keywords related to the braking system, such as 'brake pads' or 'ABS'. The results will highlight relevant sections and subsections for easy access.

Scroll through the document to explore different sections. Each section is clearly labeled and contains subsections with detailed information. Use the table of contents for quick navigation.

Key Specifications

Front Brake Rotor Diameter

330-350 mm

Rear Brake Rotor Diameter

300-320 mm

Brake Pad Thickness (New)

10-12 mm

Stopping Distance (60-0 mph)

110 feet

Brake Fluid Replacement Interval

2-3 years

Available Specifications

Brake System Components

This section covers the primary components of the Volvo XC90's braking system, including the brake pads, rotors, calipers, and hydraulic systems. Understanding these components is essential for maintenance and troubleshooting.

Brake Pads
  • Material: Ceramic and semi-metallic options
  • Thickness: 10-12 mm (new)
  • Replacement Interval: Approximately 50,000 miles
  • Heat Resistance: Up to 600°C
  • Compatibility: Specific to Volvo XC90 models
Brake Rotors
  • Type: Ventilated and slotted
  • Diameter: 330-350 mm (front), 300-320 mm (rear)
  • Material: High-carbon cast iron
  • Heat Dissipation: Enhanced for high-performance driving
  • Replacement Interval: 70,000-100,000 miles
Brake Calipers
  • Type: Single-piston floating calipers
  • Material: Aluminum alloy
  • Function: Applies pressure to brake pads
  • Maintenance: Requires periodic lubrication
  • Compatibility: Designed for Volvo XC90

Brake Performance

This section focuses on the performance metrics of the Volvo XC90's braking system, including stopping distance, ABS functionality, and brake force distribution.

Stopping Distance
  • 60-0 mph: Approximately 110 feet
  • 100-0 km/h: Approximately 35 meters
  • Influencing Factors: Tire grip, road conditions
  • Performance: Class-leading for SUVs
  • Testing Conditions: Dry pavement, optimal tire pressure
Anti-lock Braking System (ABS)
  • Function: Prevents wheel lock-up during hard braking
  • Sensors: Wheel speed sensors monitor rotation
  • Activation: Automatically engages during emergency stops
  • Benefits: Improves steering control
  • Maintenance: Self-diagnostic system
Brake Force Distribution
  • System: Electronic Brake-force Distribution (EBD)
  • Function: Balances braking force between front and rear wheels
  • Benefits: Enhances stability and control
  • Integration: Works with ABS and traction control
  • Adjustment: Automatic based on load and road conditions

Maintenance and Care

This section provides guidelines for maintaining the braking system, including inspection intervals, common issues, and replacement recommendations.

Inspection Intervals
  • Frequency: Every 10,000 miles or annually
  • Checkpoints: Brake pad thickness, rotor condition, fluid levels
  • Professional Inspection: Recommended every 20,000 miles
  • DIY Checks: Visual inspection for wear and leaks
  • Tools Needed: Jack, lug wrench, flashlight
Common Issues
  • Squeaking or Grinding: Worn brake pads or rotors
  • Vibration: Warped rotors or uneven wear
  • Soft Pedal: Air in brake lines or low fluid
  • Warning Lights: ABS or brake system alerts
  • Solutions: Replace worn parts, bleed brake lines
Replacement Recommendations
  • Brake Pads: Replace when thickness is below 3 mm
  • Rotors: Replace if warped or below minimum thickness
  • Brake Fluid: Replace every 2-3 years
  • Calipers: Replace if leaking or sticking
  • Cost: Varies by component and labor rates

Brakes Specifications

Overview

Type
Hydraulic Disc Brakes
Configuration
Four-wheel disc brakes
Platform
Volvo SPA (Scalable Product Architecture)
Material
Cast Iron Rotors with Aluminum Calipers
Location
Front and Rear Axles

Dimensions

Front Rotor Diameter
330 mm / 12.99 in
Rear Rotor Diameter
302 mm / 11.89 in
Front Rotor Thickness
28 mm / 1.10 in
Rear Rotor Thickness
22 mm / 0.87 in
Front Pad Area
60.2 cm² / 9.33 in²
Rear Pad Area
50.1 cm² / 7.77 in²
Caliper Weight
2.8 kg / 6.17 lbs (front), 2.5 kg / 5.51 lbs (rear)

Materials

Rotors
High-carbon cast iron with anti-corrosion coating
Calipers
Aluminum alloy with heat-resistant paint
Brake Pads
Ceramic compound with low-dust formulation
Brake Lines
Reinforced rubber with steel braiding

Features

Performance
  • ABS (Anti-lock Braking System)
  • EBD (Electronic Brakeforce Distribution)
  • Brake Assist
  • Hill Descent Control
Technology
  • Electronic Parking Brake
  • Auto Hold Function
  • Regenerative Braking (Hybrid Models)
Durability
  • Corrosion-resistant rotors
  • Heat-treated calipers
  • Long-lasting ceramic brake pads
Safety
  • Emergency Brake Lights
  • Collision Warning with Full Auto Brake
  • Lane Keeping Aid with Brake Support
Comfort
  • Low-noise operation
  • Smooth pedal feel
  • Adaptive brake force modulation

Safety Features

Active Safety
  • City Safety with Auto Brake
  • Pedestrian and Cyclist Detection
  • Run-off Road Mitigation
Passive Safety
  • Dual-circuit hydraulic system
  • Redundant brake lines
  • Automatic brake drying

Comfort Features

Pedal Response
Linear and predictable
Noise Level
Minimal brake squeal
Vibration Control
Integrated damping system
Ergonomics
Adjustable brake pedal height

Accessories

Upgrades
  • Performance brake pads
  • Slotted rotors
  • High-performance brake fluid
Maintenance Tools
  • Brake pad wear sensor reset tool
  • Caliper piston retractor
  • Brake fluid tester
Protection
  • Brake dust shields
  • Caliper covers
  • Anti-corrosion spray

Maintenance

Service interval
Every 30,000 miles or 24 months
Service Items
  • Inspect brake pads and rotors
  • Check brake fluid level and condition
  • Inspect brake lines and hoses
  • Lubricate caliper pins
  • Test parking brake function
Maintenance Notes
Use only Volvo-approved brake fluids and components for optimal performance

Warranty

Brake Pads
2 years or 24,000 miles
Rotors
3 years or 36,000 miles
Calipers
5 years or 50,000 miles
Brake System
4 years or 50,000 miles
Warranty Terms
Covers defects in materials and workmanship under normal use

Production Details

Manufacturer
Volvo Cars Brake Systems Division
Manufacturing Process
  • Precision casting of rotors
  • CNC machining of calipers
  • Automated assembly of brake components
Quality Control
Rotor inspection: 100% dimensional and material testing
Caliper Testing: Pressure and leakage tests
Final Assembly: Functional and performance validation
Sustainability Practices
  • Recycled materials in brake pads
  • Energy-efficient production processes
  • Recycling program for used brake components
Production Metrics
  • Annual output: 500,000 brake systems
  • Defect rate: <0.1%
  • Production time: 8 hours per brake system

Service Information for brakes Service

Maintenance and service requirements specific to the braking system

30,000
24
  • Inspect brake pad thickness
  • Check rotor surface condition
  • Test brake fluid moisture content
  • Inspect brake lines for wear or damage
  • Lubricate caliper slide pins

Replace brake pads if thickness is below 3 mm

60,000
48
  • Replace brake pads and rotors if necessary
  • Flush and replace brake fluid
  • Inspect and clean calipers
  • Check parking brake adjustment
  • Test ABS and stability control systems

Use only Volvo-approved brake fluid for replacement

100,000
84
  • Complete brake system overhaul
  • Replace all brake lines and hoses
  • Inspect and replace calipers if necessary
  • Test master cylinder performance
  • Verify electronic brake system functionality

Requires specialized diagnostic equipment for electronic systems

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Are the brakes compatible with all 2015-Present Volvo XC90 models?

The brakes for the 2015-Present Volvo XC90 are designed to be compatible with all trims and configurations of this model, including T5, T6, and T8 hybrid variants. However, it is essential to verify the specific brake kit or component part number to ensure compatibility with your vehicle. Always cross-reference the part number with Volvo's official catalog or consult a certified technician for confirmation.

Q2

What is the recommended maintenance schedule for Volvo XC90 brakes?

Volvo recommends inspecting the brake system every 10,000 miles, with pad and rotor replacement typically needed every 30,000-50,000 miles, depending on driving conditions. Brake fluid should be flushed every 24 months or 30,000 miles. Aggressive driving or frequent towing may require more frequent maintenance. Always follow the guidelines in your owner's manual or consult a Volvo service center for personalized recommendations.

Q3

How do I replace the brake pads on a Volvo XC90?

To replace brake pads on a 2015-Present Volvo XC90, first, lift the vehicle and remove the wheels. Loosen the caliper bolts and detach the caliper, then remove the old brake pads. Compress the caliper piston using a brake tool, install the new pads, and reattach the caliper. Torque the bolts to the manufacturer's specifications, reinstall the wheels, and test the brakes before driving. Use only OEM or high-quality aftermarket parts for optimal performance and safety.

Q4

What should I do if my Volvo XC90 brakes are squeaking or vibrating?

Squeaking or vibrating brakes can indicate worn pads, uneven rotors, or debris accumulation. Inspect the brake pads and rotors for wear or damage. If the pads are thin or rotors are uneven, replace them. Clean the brake components to remove debris. If the issue persists, check the brake calipers for proper function or consult a technician to diagnose potential alignment or hydraulic system problems.

Q5

How can I optimize the performance of my Volvo XC90 brakes?

To optimize brake performance, use high-quality brake pads and rotors designed for the Volvo XC90. Regularly inspect and clean the brake system to prevent debris buildup. Avoid aggressive driving, which can lead to overheating and premature wear. Ensure brake fluid is at the correct level and replace it as recommended. Consider upgrading to performance brake components if you frequently tow or drive in demanding conditions.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Volvo XC90 Service Manual

Coming Soon

Comprehensive guide covering maintenance, repair, and troubleshooting for the Volvo XC90, including detailed brake system instructions.

Technical Service Bulletin: Brake System Updates

Coming Soon

Latest updates and fixes for the brake system in 2015-Present Volvo XC90 models, addressing common issues and improvements.

Volvo XC90 Brake Parts Catalog

Coming Soon

Detailed catalog of OEM brake parts and accessories for the 2015-Present Volvo XC90, including part numbers and compatibility information.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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