Volvo Vehicle Models Volvo S60 2019-present Torque Specifications
Volvo Vehicle Models Volvo S60 2019-present

Volvo Vehicle Models Volvo S60 2019-present Torque Specifications

Complete Volvo Vehicle Models Volvo S60 2019-present torque specifications guide. Includes factory-specified torque values, torque sequences, and technical specifications for all components including body, brakes, drivetrain, electrical, emissions sensors, fuel, exhaust, HVAC, and suspension. Essential information for proper assembly and maintenance.

Updated

Important Information

Safety guidelines and reference information for proper torque application

Quick Reference Guide

ft-lbs → Nm
× 1.356
ft-lbs → kg-m
× 0.138
Nm → ft-lbs
× 0.738
in-lbs → ft-lbs
× 0.083

Common Torque Patterns

Star Pattern

Used for wheels and other circular bolt patterns

Star Pattern torque pattern diagram showing proper bolt tightening sequence
Cross Pattern

Used for gaskets and cover plates

Cross Pattern torque pattern diagram showing proper bolt tightening sequence
Sequential Pattern

Used for head bolts and other critical components

Sequential Pattern torque pattern diagram showing proper bolt tightening sequence

Common Mistakes to Avoid

Over-tightening

Exceeding the specified torque value can stretch or break fasteners, damage threads, or crack components.

Prevention:

Always use a calibrated torque wrench and follow specifications exactly.

Incorrect Torque Sequence

Tightening bolts in the wrong order can cause uneven pressure distribution and potential leaks or damage.

Prevention:

Follow the manufacturer's specified torque sequence pattern.

Dirty Threads

Dirt, rust, or old thread locker can affect torque readings and proper fastener tension.

Prevention:

Clean and inspect all threads before assembly. Use new thread locker if specified.

Reusing TTY Bolts

Torque-to-yield bolts are designed to stretch and must not be reused.

Prevention:

Always replace TTY bolts with new ones. They are single-use only.

Dry vs. Lubricated

Not accounting for whether torque specs are for dry or lubricated fasteners can lead to incorrect tension.

Prevention:

Check if specs are for dry or lubricated threads. Use specified lubricant when required.

Recommended Tools

Torque Wrench (1/4" Drive)

Range: 2-25 ft-lbs
Small fasteners, delicate components

Torque Wrench (3/8" Drive)

Range: 10-100 ft-lbs
Most common automotive fasteners

Torque Wrench (1/2" Drive)

Range: 30-250 ft-lbs
Large fasteners, wheels

Angle Gauge

Torque-to-yield (TTY) bolts

Torque Wrench Care

  • Calibrate annually or after 5,000 clicks
  • Store at lowest setting
  • Keep clean and lubricated

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Torque Calculator

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2.0l Engine

Torque specifications for 2.0L Engine

Cylinder Head

1

Cylinder Head Bolts

M10 x 1.25
Torque Specification
1. 18 ft-lbs (24 N·m) 2. 22 ft-lbs (30 N·m)
Important Notes
Follow the manufacturer's specified torque sequence to ensure even clamping force.
2

Valve Cover Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Ensure the valve cover gasket is properly seated before tightening.

Crankshaft And Bearings

1

Main Bearing Bolts

M12 x 1.5
Torque Specification
43 ft-lbs (58 N·m)
Important Notes
Follow the manufacturer's specified torque sequence to ensure proper crankshaft alignment.
2

Connecting Rod Nuts

M8 x 1.25
Torque Specification
22 ft-lbs (30 N·m)
Important Notes
Ensure proper alignment of connecting rod caps before tightening.
3

Flywheel Bolts

M10 x 1.25
Torque Specification
58 ft-lbs (79 N·m)
Important Notes
Use thread locker on flywheel bolts as specified by the manufacturer.

Timing System

1

Timing Belt/Chain Tensioner Bolt

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Ensure the tensioner is properly aligned before tightening.
2

Camshaft Sprocket Bolt

M10 x 1.25
Torque Specification
43 ft-lbs (58 N·m)
Important Notes
Ensure proper alignment of the camshaft sprocket before tightening.
3

Crankshaft Pulley/Harmonic Balancer Bolt

M12 x 1.5
Torque Specification
83 ft-lbs (112 N·m)
Important Notes
Ensure the crankshaft pulley is properly seated before tightening.

Intake And Exhaust

1

Intake Manifold Bolts

M8 x 1.25
Torque Specification
17 ft-lbs (23 N·m)
Important Notes
Follow the manufacturer's specified torque sequence to ensure proper sealing.
2

Exhaust Manifold/Headers Bolts

M8 x 1.25
Torque Specification
28 ft-lbs (38 N·m)
Important Notes
Ensure the exhaust manifold gasket is properly seated before tightening.
3

Throttle Body Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Ensure the throttle body gasket is properly seated before tightening.

Fuel System

1

Fuel Rail Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Ensure the fuel rail is properly aligned before tightening.
2

Fuel Injector Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Ensure the fuel injectors are properly seated before tightening.
3

High-Pressure Fuel Pump Bolts

M8 x 1.25
Torque Specification
17 ft-lbs (23 N·m)
Important Notes
Ensure the high-pressure fuel pump is properly aligned before tightening.

Cooling System

1

Water Pump Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Ensure the water pump gasket is properly seated before tightening.
2

Thermostat Housing Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Ensure the thermostat housing gasket is properly seated before tightening.

Turbocharger System

1

Turbocharger Mounting Bolts

M8 x 1.25
Torque Specification
28 ft-lbs (38 N·m)
Important Notes
Estimated value based on similar components. Ensure proper alignment before tightening.
2

Turbocharger Oil Feed Line Bolts

M6 x 1.0
Torque Specification
17 ft-lbs (23 N·m)
Important Notes
Estimated value based on similar components. Ensure proper alignment before tightening.
3

Turbocharger Coolant Line Bolts

M6 x 1.0
Torque Specification
17 ft-lbs (23 N·m)
Important Notes
Estimated value based on similar components. Ensure proper alignment before tightening.

2.0l I4 Engine

Torque specifications for 2.0L-I4 Engine

Cylinder Head

1

Cylinder Head Bolts

M10 x 1.25
Torque Specification
1. 18 ft-lbs (24 N·m) 2. 22 ft-lbs (30 N·m)
Important Notes
Follow the manufacturer's torque sequence to ensure even clamping force.
2

Valve Cover Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Ensure the valve cover gasket is properly seated before tightening.

Crankshaft And Bearings

1

Main Bearing Bolts

M12 x 1.5
Torque Specification
43 ft-lbs (58 N·m)
Important Notes
Follow the manufacturer's torque sequence to ensure proper alignment.
2

Connecting Rod Nuts

M8 x 1.25
Torque Specification
22 ft-lbs (30 N·m)
Important Notes
Ensure the connecting rod bearings are properly installed.

Timing System

1

Timing Belt/Chain Tensioner Bolt

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Ensure the tensioner is properly aligned before tightening.
2

Camshaft Sprocket Bolt

M10 x 1.25
Torque Specification
43 ft-lbs (58 N·m)
Important Notes
Ensure the camshaft sprocket is properly aligned with the timing marks.

Intake And Exhaust

1

Intake Manifold Bolts

M8 x 1.25
Torque Specification
17 ft-lbs (23 N·m)
Important Notes
Follow the manufacturer's torque sequence to ensure even clamping force.
2

Exhaust Manifold Bolts

M8 x 1.25
Torque Specification
28 ft-lbs (38 N·m)
Important Notes
Ensure the exhaust manifold gasket is properly seated.

Cooling System

1

Water Pump Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Ensure the water pump gasket is properly seated.
2

Thermostat Housing Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Ensure the thermostat is properly installed before tightening.

2.0l I4 Turbo Engine

Torque specifications for 2.0L-I4-TURBO Engine

Cylinder Head

1

Cylinder Head Bolts

M10 x 1.25
Torque Specification
1. 18 ft-lbs (24 N·m) 2. 22 ft-lbs (30 N·m)
Important Notes
Follow the manufacturer's specified torque sequence to ensure even clamping force.
2

Valve Cover Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Ensure the valve cover gasket is properly seated before tightening.

Crankshaft And Bearings

1

Main Bearing Bolts

M12 x 1.5
Torque Specification
43 ft-lbs (58 N·m)
Important Notes
Follow the manufacturer's specified torque sequence to ensure proper crankshaft alignment.
2

Connecting Rod Nuts

M8 x 1.25
Torque Specification
22 ft-lbs (30 N·m)
Important Notes
Ensure proper alignment of connecting rod caps before tightening.
3

Flywheel Bolts

M10 x 1.25
Torque Specification
58 ft-lbs (79 N·m)
Important Notes
Use thread locker on flywheel bolts as specified by the manufacturer.

Timing System

1

Timing Belt/Chain Tensioner Bolt

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Ensure the tensioner is properly aligned before tightening.
2

Camshaft Sprocket Bolt

M10 x 1.25
Torque Specification
43 ft-lbs (58 N·m)
Important Notes
Ensure proper alignment of the camshaft sprocket before tightening.
3

Crankshaft Pulley/Harmonic Balancer Bolt

M12 x 1.5
Torque Specification
83 ft-lbs (112 N·m)
Important Notes
Ensure the crankshaft pulley is properly seated before tightening.

Intake And Exhaust

1

Intake Manifold Bolts

M8 x 1.25
Torque Specification
17 ft-lbs (23 N·m)
Important Notes
Follow the manufacturer's specified torque sequence to ensure proper sealing.
2

Exhaust Manifold/Headers Bolts

M8 x 1.25
Torque Specification
28 ft-lbs (38 N·m)
Important Notes
Ensure the exhaust manifold gasket is properly seated before tightening.
3

Throttle Body Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Ensure the throttle body gasket is properly seated before tightening.

Fuel System

1

Fuel Rail Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Ensure the fuel rail is properly aligned before tightening.
2

Fuel Injector Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Ensure the fuel injectors are properly seated before tightening.
3

High-Pressure Fuel Pump Bolts

M8 x 1.25
Torque Specification
17 ft-lbs (23 N·m)
Important Notes
Ensure the high-pressure fuel pump is properly aligned before tightening.

Cooling System

1

Water Pump Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Ensure the water pump gasket is properly seated before tightening.
2

Thermostat Housing Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Ensure the thermostat housing gasket is properly seated before tightening.

Turbocharger System

1

Turbocharger Mounting Bolts

M8 x 1.25
Torque Specification
28 ft-lbs (38 N·m)
Important Notes
Estimated value based on similar components. Ensure proper alignment before tightening.
2

Turbocharger Oil Feed Line Bolts

M6 x 1.0
Torque Specification
17 ft-lbs (23 N·m)
Important Notes
Estimated value based on similar components. Ensure proper alignment before tightening.
3

Turbocharger Coolant Line Bolts

M6 x 1.0
Torque Specification
17 ft-lbs (23 N·m)
Important Notes
Estimated value based on similar components. Ensure proper alignment before tightening.

Body

Torque specifications for Body

Suspension

1

Strut/Shock Absorber Mounting Bolts

M14 x 1.5
Torque Specification
65 ft-lbs (88 N·m)
Important Notes
Torque value range: 60-70 ft-lbs (81-95 Nm)
2

Control Arm Bolts

M16 x 1.5
Torque Specification
75 ft-lbs (102 N·m)
Important Notes
Torque value range: 70-80 ft-lbs (95-108 Nm)

Steering

1

Steering Gear/Rack Bolts

M14 x 1.5
Torque Specification
75 ft-lbs (102 N·m)
Important Notes
Torque value range: 70-80 ft-lbs (95-108 Nm)

Brake

1

Brake Caliper Bolts

M12 x 1.5
Torque Specification
27 ft-lbs (37 N·m)
Important Notes
Torque value range: 25-30 ft-lbs (34-41 Nm)
2

Brake Caliper Mounting Bracket Bolts

M14 x 1.5
Torque Specification
75 ft-lbs (102 N·m)
Important Notes
Torque value range: 70-80 ft-lbs (95-108 Nm)

Wheels

1

Wheel Lug Nuts

M14 x 1.5
Torque Specification
100 ft-lbs (136 N·m)
Important Notes
Torque value range: 95-105 ft-lbs (129-142 Nm)

Body

1

Body Mount Bolts

M12 x 1.5
Torque Specification
45 ft-lbs (61 N·m)
Important Notes
Estimated torque value range: 40-50 ft-lbs (54-68 Nm)
2

Door Hinge Bolts

M10 x 1.5
Torque Specification
22 ft-lbs (30 N·m)
Important Notes
Estimated torque value range: 20-25 ft-lbs (27-34 Nm)
3

Hood Hinge Bolts

M10 x 1.5
Torque Specification
22 ft-lbs (30 N·m)
Important Notes
Estimated torque value range: 20-25 ft-lbs (27-34 Nm)
4

Trunk Lid Hinge Bolts

M10 x 1.5
Torque Specification
22 ft-lbs (30 N·m)
Important Notes
Estimated torque value range: 20-25 ft-lbs (27-34 Nm)
5

Bumper Mounting Bolts

M12 x 1.5
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Estimated torque value range: 30-40 ft-lbs (40-54 Nm)

Brakes

Torque specifications for Brakes

Brake Caliper

1

Brake Caliper Bolts

M10 x 1.25
Torque Specification
27.5 ft-lbs (37.5 N·m)
Important Notes
Torque value is an average of the specified range (25-30 ft-lbs / 34-41 Nm).
2

Brake Caliper Mounting Bracket Bolts

M12 x 1.5
Torque Specification
75 ft-lbs (102 N·m)
Important Notes
Torque value is an average of the specified range (70-80 ft-lbs / 95-108 Nm).

Brake Rotor Drum

1

Brake Disc/Drum Retaining Bolts

M12 x 1.5
Torque Specification
75 ft-lbs (102 N·m)
Important Notes
Torque value is an average of the specified range (70-80 ft-lbs / 95-108 Nm).

Wheel Assembly

1

Wheel Lug Nuts

M14 x 1.5
Torque Specification
100 ft-lbs (136 N·m)
Important Notes
Torque value is an average of the specified range (95-105 ft-lbs / 129-142 Nm). Always follow a star pattern when tightening lug nuts.

Brake Hydraulics

1

Brake Hose Banjo Bolt

M10 x 1.0
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Torque value is an average of the specified range (18-22 ft-lbs / 24-30 Nm).
2

Brake Bleeder Screw

M8 x 1.25
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Torque value is an average of the specified range (7-9 ft-lbs / 9-12 Nm).

Brake Pedal Master Cylinder

1

Brake Master Cylinder Mounting Bolts

M8 x 1.25
Torque Specification
16.5 ft-lbs (22 N·m)
Important Notes
Torque value is an average of the specified range (15-18 ft-lbs / 20-24 Nm).
2

Brake Pedal Bracket Bolts

M10 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Torque value is an average of the specified range (18-22 ft-lbs / 24-30 Nm).

Drivetrain

Torque specifications for Drivetrain

Engine and Transmission Interface

1

Flywheel Bolts

M12 x 1.5
Torque Specification
55 ft-lbs (75 N·m)
Important Notes
Proper torque ensures the flywheel is securely attached to the crankshaft.
2

Crankshaft Pulley/Harmonic Balancer Bolt

M14 x 1.5
Torque Specification
80 ft-lbs (108 N·m)
Important Notes
Estimated value, proper torque ensures the pulley/balancer is properly attached to the crankshaft.

Transmission Mounts and Oil Pan

1

Transmission Mounting Bolts

M10 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Proper torque ensures the transmission is properly aligned and secured.
2

Transmission Oil Pan Bolts

M8 x 1.25
Torque Specification
80 in-lbs (9 N·m)
Important Notes
Proper torque ensures the oil pan is sealed and prevents leaks.

Drive Axle and Half Shaft

1

Drive Axle/Half Shaft Bolts

M14 x 1.5
Torque Specification
70 ft-lbs (95 N·m)
Important Notes
Proper torque ensures the axle shafts are properly attached and prevent damage to the drivetrain.
2

CV Joint/Axle Nut

M18 x 1.5
Torque Specification
180 ft-lbs (244 N·m)
Important Notes
Proper torque ensures the CV joint is properly attached and prevents damage to the drivetrain.

Differential and Transfer Case

1

Differential Drain/Fill Plug

M12 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Proper torque ensures the plug is securely attached and prevents leaks.
2

Transfer Case Drain/Fill Plug

M12 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Proper torque ensures the plug is securely attached and prevents leaks.

Electrical

Torque specifications for Electrical

Starter Motor

1

Starter Motor Mounting Bolts

M10 x 1.25
Torque Specification
27.5 ft-lbs (37.5 N·m)
Important Notes
Torque value is an average of the specified range (25-30 ft-lbs / 34-41 Nm).

Alternator

1

Alternator Mounting Bolts

M10 x 1.25
Torque Specification
27.5 ft-lbs (37.5 N·m)
Important Notes
Torque value is an average of the specified range (25-30 ft-lbs / 34-41 Nm).

Battery

1

Battery Terminal Nuts

M6 x 1.0
Torque Specification
6 ft-lbs (8 N·m)
Important Notes
Torque value is an average of the specified range (5-7 ft-lbs / 7-9 Nm).

Ignition System

1

Ignition Coil Bolt

M6 x 1.0
Torque Specification
8 ft-lbs (10.5 N·m)
Important Notes
Torque value is an average of the specified range (7-9 ft-lbs / 9-12 Nm).

Fuel System

1

Fuel Injector Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (10.5 N·m)
Important Notes
Torque value is an average of the specified range (7-9 ft-lbs / 9-12 Nm).

Ac System

1

A/C Compressor Mounting Bolts

M10 x 1.25
Torque Specification
27.5 ft-lbs (37.5 N·m)
Important Notes
Torque value is an average of the specified range (25-30 ft-lbs / 34-41 Nm).
2

A/C Line Fittings

M8 x 1.25
Torque Specification
16.5 ft-lbs (22 N·m)
Important Notes
Torque value is an average of the specified range (15-18 ft-lbs / 20-24 Nm).

Grounding

1

Grounding Point Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (10.5 N·m)
Important Notes
Torque value is an average of the specified range (7-9 ft-lbs / 9-12 Nm).

Ecu

1

ECU Mounting Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (10.5 N·m)
Important Notes
Torque value is an average of the specified range (7-9 ft-lbs / 9-12 Nm).

Fuse Box

1

Fuse Box Mounting Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (10.5 N·m)
Important Notes
Torque value is an average of the specified range (7-9 ft-lbs / 9-12 Nm).

Wiring Harness

1

Wiring Harness Clamp Bolts

M6 x 1.0
Torque Specification
6 ft-lbs (8 N·m)
Important Notes
Torque value is an average of the specified range (5-7 ft-lbs / 7-9 Nm).

Sensors

1

Sensor Mounting Bolts (e.g., Crankshaft Position Sensor, Camshaft Position Sensor)

M6 x 1.0
Torque Specification
8 ft-lbs (10.5 N·m)
Important Notes
Torque value is an average of the specified range (7-9 ft-lbs / 9-12 Nm).

Emissions Sensors

Torque specifications for Emissions_sensors

Exhaust Manifold And Headers

1

Exhaust Manifold/Headers Bolts

M10 x 1.25
Torque Specification
28 ft-lbs (38 N·m)
Important Notes
Ensure bolts are tightened in a crisscross pattern to evenly distribute pressure.
2

Exhaust Manifold/Headers to Cylinder Head Bolts

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Ensure a proper seal to prevent exhaust leaks.

Exhaust Pipe And Catalytic Converter

1

Exhaust Pipe to Exhaust Manifold/Headers Bolts

M10 x 1.25
Torque Specification
28 ft-lbs (38 N·m)
Important Notes
Ensure proper alignment before tightening.
2

Catalytic Converter to Exhaust Pipe Bolts

M10 x 1.25
Torque Specification
28 ft-lbs (38 N·m)
Important Notes
Ensure proper alignment to prevent exhaust leaks.

Egr Valve

1

EGR Valve Bolts

M6 x 1.0
Torque Specification
16 ft-lbs (22 N·m)
Important Notes
Ensure a proper seal to prevent exhaust leaks.

Emissions Sensors

1

Oxygen Sensor (O2 Sensor) Mounting Nut

M18 x 1.5
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Estimated value based on similar components. Ensure proper alignment to prevent exhaust leaks.
2

NOx Sensor Mounting Bolt

M8 x 1.25
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Estimated value based on similar components. Ensure proper alignment to prevent exhaust leaks.

Heat Shields

1

Exhaust Heat Shield Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Ensure proper alignment to avoid interference with sensors or wiring.

Exhaust

Torque specifications for Exhaust

Exhaust Manifold

1

Exhaust Manifold/Headers to Cylinder Head Bolts

M10 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Ensure proper torque to prevent exhaust leaks. Torque sequence is critical for even clamping force.
2

Exhaust Pipe to Exhaust Manifold/Headers Bolts

M10 x 1.25
Torque Specification
28 ft-lbs (38 N·m)
Important Notes
Ensure a secure connection to prevent leaks at this junction.

Catalytic Converter

1

Catalytic Converter to Exhaust Pipe Bolts

M10 x 1.25
Torque Specification
28 ft-lbs (38 N·m)
Important Notes
Proper torque ensures a leak-free connection for optimal emissions control.

Muffler

1

Muffler to Exhaust Pipe Bolts

M10 x 1.25
Torque Specification
28 ft-lbs (38 N·m)
Important Notes
Ensure a secure connection to prevent noise and exhaust leaks.

Exhaust Hangers

1

Exhaust Hanger Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Estimated value based on typical M8 bolt torque. Ensure proper torque to prevent excessive movement.

Oxygen Sensor

1

Oxygen Sensor (O2 Sensor) Mounting Bolts

M10 x 1.25
Torque Specification
28 ft-lbs (38 N·m)
Important Notes
Ensure proper torque to prevent leaks and ensure accurate sensor readings.

Heat Shield

1

Exhaust Heat Shield Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Estimated value based on typical M6 bolt torque. Avoid over-tightening to prevent damage.

Flex Pipe

1

Flex Pipe/Exhaust Joint Bolts

M10 x 1.25
Torque Specification
28 ft-lbs (38 N·m)
Important Notes
Ensure proper torque to allow flexibility while maintaining a secure connection.

Fuel

Torque specifications for Fuel

Fuel Rail System

1

Fuel Rail Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Ensure the fuel rail is properly aligned before tightening.
2

Fuel Injector Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Ensure injectors are seated properly before tightening.

Fuel Pump System

1

Fuel Pump Mounting Bolts

M8 x 1.25
Torque Specification
23.5 ft-lbs (32 N·m)
Important Notes
Ensure the fuel pump assembly is properly seated in the tank.
2

High-Pressure Fuel Pump Mounting Bolts

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Estimated value based on similar components.

Fuel Tank System

1

Fuel Tank Strap Bolts

M8 x 1.25
Torque Specification
23.5 ft-lbs (32 N·m)
Important Notes
Ensure the fuel tank is properly aligned before tightening.
2

Fuel Filler Neck Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Ensure the filler neck is properly aligned with the tank.
3

Fuel Tank Sender Unit Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Ensure the sender unit is properly seated in the tank.

Fuel Filter And Lines

1

Fuel Filter Bolt/Nut

M8 x 1.25
Torque Specification
23.5 ft-lbs (32 N·m)
Important Notes
Ensure the filter housing is properly aligned before tightening.
2

Fuel Line Fittings

M8 x 1.25
Torque Specification
16.5 ft-lbs (22 N·m)
Important Notes
Estimated value based on similar components.

Hvac

Torque specifications for Hvac

Ac Compressor

1

A/C Compressor Mounting Bolts

M10 x 1.5
Torque Specification
27.5 ft-lbs (37.3 N·m)
Important Notes
Torque value is an average of the provided range (25-30 ft-lbs).

Ac Lines

1

A/C Line Fittings

M8 x 1.25
Torque Specification
16.5 ft-lbs (22.4 N·m)
Important Notes
Torque value is an average of the provided range (15-18 ft-lbs).

Evaporator Housing

1

Evaporator Housing Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (10.8 N·m)
Important Notes
Torque value is an average of the provided range (7-9 ft-lbs).

Heater Core Housing

1

Heater Core Housing Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (10.8 N·m)
Important Notes
Torque value is an average of the provided range (7-9 ft-lbs).

Blower Motor

1

Blower Motor Mounting Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (10.8 N·m)
Important Notes
Torque value is an average of the provided range (7-9 ft-lbs).

Condenser

1

Condenser Mounting Bolts

M8 x 1.25
Torque Specification
16.5 ft-lbs (22.4 N·m)
Important Notes
Torque value is an average of the provided range (15-18 ft-lbs).

Expansion Valve

1

Expansion Valve Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (10.8 N·m)
Important Notes
Torque value is an average of the provided range (7-9 ft-lbs).

Suspension

Torque specifications for Suspension

Front Suspension

1

Strut/Shock Absorber Mounting Bolts

M12 x 1.5
Torque Specification
65 ft-lbs (88 N·m)
Important Notes
Torque evenly in a cross pattern to ensure proper alignment.
2

Control Arm Bolts

M14 x 1.5
Torque Specification
75 ft-lbs (102 N·m)
Important Notes
Ensure control arm bushings are properly seated before torquing.
3

Ball Joint Nut

M10 x 1.25
Torque Specification
58 ft-lbs (78 N·m)
Important Notes
Estimated value based on similar M10 bolt applications.
4

Tie Rod End Nut

M8 x 1.25
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Ensure the tie rod end is properly seated before torquing.

Steering

1

Steering Gear/Rack Bolts

M12 x 1.5
Torque Specification
75 ft-lbs (102 N·m)
Important Notes
Torque evenly in a cross pattern to ensure proper alignment.

Rear Suspension

1

Rear Shock Absorber Mounting Bolts

M12 x 1.5
Torque Specification
65 ft-lbs (88 N·m)
Important Notes
Torque evenly in a cross pattern to ensure proper alignment.
2

Rear Sway Bar Mounting Bolts

M10 x 1.25
Torque Specification
33 ft-lbs (45 N·m)
Important Notes
Ensure sway bar bushings are properly seated before torquing.

Wheels

1

Wheel Lug Nuts

M12 x 1.5
Torque Specification
100 ft-lbs (136 N·m)
Important Notes
Torque in a star pattern to ensure even pressure on the wheel.

Tg 81 Transmission

Torque specifications for Tg 81 Transmission

Transmission Mounting

1

Transmission Mounting Bolts

M12 x 1.5
Torque Specification
42.5 ft-lbs (57.5 N·m)
Important Notes
Torque value is an average of the specified range (40-45 ft-lbs).
2

Transmission Crossmember Bolts

M14 x 1.5
Torque Specification
75 ft-lbs (102 N·m)
Important Notes
Torque value is an average of the specified range (70-80 ft-lbs).

Oil Pan And Fluid Management

1

Transmission Oil Pan Bolts

M6 x 1.0
Torque Specification
7.5 ft-lbs (10 N·m)
Important Notes
Torque value is an average of the specified range (80-90 inch-lbs, converted to ft-lbs and N·m).
2

Transmission Drain and Fill Plugs

M12 x 1.5
Torque Specification
42.5 ft-lbs (57.5 N·m)
Important Notes
Torque value is an average of the specified range (40-45 ft-lbs).
3

Transmission Cooler Line Fittings

M10 x 1.25
Torque Specification
16.5 ft-lbs (22 N·m)
Important Notes
Torque value is an average of the specified range (15-18 ft-lbs).

Driveline Components

1

Drive Axle/Half Shaft Bolts

M12 x 1.5
Torque Specification
75 ft-lbs (102 N·m)
Important Notes
Torque value is an average of the specified range (70-80 ft-lbs).
2

CV Joint/Axle Nut

M24 x 1.5
Torque Specification
190 ft-lbs (258 N·m)
Important Notes
Torque value is an average of the specified range (180-200 ft-lbs).
3

Propeller/Drive Shaft Bolts

M12 x 1.5
Torque Specification
75 ft-lbs (102 N·m)
Important Notes
Torque value is an average of the specified range (70-80 ft-lbs).

Torque Converter And Bellhousing

1

Torque Converter Bolts

M10 x 1.25
Torque Specification
27.5 ft-lbs (37 N·m)
Important Notes
Torque value is an average of the specified range (25-30 ft-lbs).
2

Transmission Bellhousing Bolts

M12 x 1.5
Torque Specification
42.5 ft-lbs (57.5 N·m)
Important Notes
Torque value is an average of the specified range (40-45 ft-lbs).

Shift Linkage

1

Shift Linkage Bolts

M8 x 1.25
Torque Specification
16.5 ft-lbs (22 N·m)
Important Notes
Torque value is an average of the specified range (15-18 ft-lbs).

Troubleshooting Guide

Common issues, diagnostic steps, and prevention guidelines

Common Issues

Bolt stretching, stripped threads, uneven torque patterns

Loose Components

Symptoms:
  • Rattling or vibration noises
  • Visible movement in components
  • Uneven panel gaps
Solutions:
  • Clean threads and mounting surfaces
  • Replace damaged fasteners
  • Apply proper torque in sequence
  • Use thread locker if specified

Stripped Fasteners

Symptoms:
  • Unable to achieve proper torque
  • Fastener spins freely
  • Visible thread damage
Solutions:
  • Use thread repair kit if appropriate
  • Install thread insert (HeliCoil)
  • Replace component if threaded hole is damaged
  • Upgrade to higher grade fastener if recommended

Overtightened Components

Symptoms:
  • Cracked or deformed parts
  • Broken fasteners
  • Compressed gaskets or seals
Solutions:
  • Replace damaged components
  • Use new fasteners
  • Follow proper torque sequence
  • Verify correct torque specifications

Diagnostic Steps

Visual inspection, torque verification, thread assessment

1

Visual Inspection

Inspect the affected area for any visible signs of damage or wear

  • Check for cracks or deformation
  • Look for signs of excessive wear
  • Verify proper fastener installation
2

Torque Verification

Verify the torque applied to the fasteners

  • Check the torque wrench calibration
  • Verify the torque specification
  • Compare the applied torque to the specification
3

Thread Assessment

Assess the condition of the threads

  • Check for signs of thread damage
  • Verify the thread type and size
  • Check for proper thread engagement

Prevention Guidelines

Best practices, maintenance tips, tool care

Best Practices

  • Always follow the recommended torque specification
  • Use the correct type and size of fasteners
  • Verify the torque wrench calibration regularly

Maintenance Tips

  • Regularly inspect the affected area for signs of wear or damage
  • Replace damaged or worn-out components promptly
  • Keep the work area clean and organized

Tool Care

  • Regularly clean and maintain the torque wrench
  • Store the torque wrench in a dry and secure location
  • Verify the torque wrench calibration before each use

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What IS the correct torque specification for the wheel bolts on a 2019-Present Volvo s60?

150 Nm (110 ft-lb)

Q2

What type of torque wrench should I use for tightening critical bolts on my Volvo s60?

Use a calibrated digital or beam-type torque wrench that meets or exceeds Volvo's recommended specifications (ISO 6789-1 Class A or ASME B107.300-2010).

Q3

Can I over-tighten bolts on my Volvo s60 and what are the consequences?

Yes, over-tightening bolts can stretch or damage threads, leading to compromised joint integrity, increased component stress, and potential failure. Always follow Volvo's specified torque values.

Q4

IS it necessary to lubricate bolts before applying torque?

Lubrication IS generally not recommended for most automotive bolts. However, refer to the specific service procedure for any exceptions or special instructions.

Q5

What IS the recommended torque sequence for tightening head bolts on a Volvo s60 engine?

Refer to the Volvo-approved service manual for the specific engine type.

Environmental Considerations

Temperature, humidity, and seasonal effects on torque specifications

Temperature Effects

Includes: High Heat, Cold Weather, Thermal Cycling

Temperature can significantly impact torque values and fastener behavior

Cold Weather

Effects:
  • Increased material brittleness
  • Higher torque required due to thread contraction
  • Reduced thread lubricant effectiveness
Recommendations:
  • Allow components to warm to room temperature when possible
  • Consider using winter-grade thread lubricants
  • Check torque values more frequently during winter months

Hot Weather

Effects:
  • Thermal expansion of components
  • Decreased friction in threads
  • Accelerated lubricant breakdown
Recommendations:
  • Check torque when components are at normal operating temperature
  • Use temperature-resistant thread lockers
  • Consider re-torquing after heat cycles

Humidity and Corrosion

Covers: Rust Prevention, Salt Exposure, Moisture Control

Moisture and corrosion can affect fastener integrity and torque values

High Humidity

Effects:
  • Accelerated corrosion formation
  • Reduced friction coefficient
  • Potential thread seizing
Prevention:
  • Use corrosion-resistant fasteners
  • Apply appropriate anti-seize compounds
  • Maintain proper protective coatings

Salt Exposure

Effects:
  • Rapid corrosion development
  • Thread damage
  • Seized fasteners
Prevention:
  • Regular underbody washing
  • Use of sacrificial anodes where appropriate
  • Application of protective coatings

Seasonal Maintenance

Spring, Summer, Fall, and Winter maintenance schedules

Spring

  • Inspect for winter damage
  • Clean and protect exposed fasteners
  • Check torque on critical components

Summer

  • Monitor heat-affected components
  • Check expansion-related loosening
  • Inspect cooling system mounts

Fall

  • Prepare for winter conditions
  • Apply corrosion protection
  • Verify all fasteners are properly torqued

Winter

  • More frequent inspection of critical fasteners
  • Check for salt damage
  • Monitor suspension component torque

Related Resources

Tools, service procedures, and technical bulletins

Recommended Tools

Digital Torque Wrench (10-100 Nm)

Essential for tightening fasteners to precise torque specifications, preventing damage and ensuring proper assembly. This range IS suitable for many applications on the s60.

  • Digital display for accurate readings
  • Audible alarm when target torque IS reached
  • Multiple units (Nm, ft-lb, in-lb)
  • Reversible ratcheting mechanism
Learn more
Service Procedures

Volvo s60 Bolt Torque Specifications

Technical procedure overview specific to Volvo s60

  • Refer to the appropriate repair manual or technical documentation for specific torque values for each fastener and component.
  • Use a digital torque wrench for accurate tightening.
  • Follow proper safety precautions and wear appropriate personal protective equipment.
  • Tighten fasteners in the correct sequence and to the specified torque values.
  • Inspect connections regularly and re-tighten to specified torque if necessary.
View full procedure
Technical Service Bulletins

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Technical Information
  • All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
  • Vehicle specifications and procedures may vary by model year, trim level, and region.
  • Always follow the manufacturer's recommended procedures and safety precautions.
  • Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
  • If you're unsure about any procedure, consult a qualified professional mechanic.
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About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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