Volvo Vehicle Models Volvo V90 1996-1998 Torque Specifications
Complete Volvo Vehicle Models Volvo V90 1996-1998 torque specifications guide. Includes factory-specified torque values, torque sequences, and technical specifications for all components including body, brakes, drivetrain, electrical, emissions sensors, fuel, exhaust, HVAC, and suspension. Essential information for proper assembly and maintenance.
Important Information
Safety guidelines and reference information for proper torque application
Safety First
- Always verify torque specifications with your vehicle's factory service manual
- Use properly calibrated torque wrenches
- Replace all torque-to-yield (TTY) bolts - they are single-use only
- When in doubt, consult a professional mechanic
Quick Reference Guide
Quick Reference Guide
Common Torque Patterns
Star Pattern
Used for wheels and other circular bolt patterns
Cross Pattern
Used for gaskets and cover plates
Sequential Pattern
Used for head bolts and other critical components
Common Mistakes to Avoid
Common Mistakes to Avoid
Over-tightening
Exceeding the specified torque value can stretch or break fasteners, damage threads, or crack components.
Always use a calibrated torque wrench and follow specifications exactly.
Incorrect Torque Sequence
Tightening bolts in the wrong order can cause uneven pressure distribution and potential leaks or damage.
Follow the manufacturer's specified torque sequence pattern.
Dirty Threads
Dirt, rust, or old thread locker can affect torque readings and proper fastener tension.
Clean and inspect all threads before assembly. Use new thread locker if specified.
Reusing TTY Bolts
Torque-to-yield bolts are designed to stretch and must not be reused.
Always replace TTY bolts with new ones. They are single-use only.
Dry vs. Lubricated
Not accounting for whether torque specs are for dry or lubricated fasteners can lead to incorrect tension.
Check if specs are for dry or lubricated threads. Use specified lubricant when required.
Recommended Tools
Recommended Tools
Torque Wrench (1/4" Drive)
Torque Wrench (3/8" Drive)
Torque Wrench (1/2" Drive)
Angle Gauge
Torque Wrench Care
- Calibrate annually or after 5,000 clicks
- Store at lowest setting
- Keep clean and lubricated
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2.9l I6 Engine
Torque specifications for 2.9L-I6 Engine
2.9l I6 Engine
Torque specifications for 2.9L-I6 Engine
Cylinder Head and Valve Train
1 Cylinder Head Bolts
M12 x 1.5
Cylinder Head Bolts
M12 x 1.5 2 Valve Cover Bolts
M8 x 1.25
Valve Cover Bolts
M8 x 1.25 3 Rocker Arms/Shafts Bolts
M10 x 1.5
Rocker Arms/Shafts Bolts
M10 x 1.5Engine Block and Bearings
1 Main Bearing Bolts
M14 x 1.5
Main Bearing Bolts
M14 x 1.5 2 Connecting Rod Nuts
M12 x 1.5
Connecting Rod Nuts
M12 x 1.5Crankshaft and Pulley
1 Crankshaft Pulley/Harmonic Balancer Bolt
M16 x 1.5
Crankshaft Pulley/Harmonic Balancer Bolt
M16 x 1.5Timing Belt and Chain
1 Timing Belt/Chain Tensioner Bolt
M10 x 1.5
Timing Belt/Chain Tensioner Bolt
M10 x 1.5 2 Timing Belt/Chain Guide Rail Bolts
M8 x 1.25
Timing Belt/Chain Guide Rail Bolts
M8 x 1.25Engine Mounts and Transmission
1 Engine Mounting Bolts
M12 x 1.5
Engine Mounting Bolts
M12 x 1.5 2 Engine Block to Transmission Bellhousing Bolts
M14 x 1.5
Engine Block to Transmission Bellhousing Bolts
M14 x 1.5Intake and Exhaust Manifolds
1 Intake Manifold Bolts
M10 x 1.5
Intake Manifold Bolts
M10 x 1.5 2 Exhaust Manifold/Headers Bolts
M12 x 1.5
Exhaust Manifold/Headers Bolts
M12 x 1.5Oil and Cooling Systems
1 Oil Pan Bolts
M8 x 1.25
Oil Pan Bolts
M8 x 1.25 2 Water Pump Bolts
M10 x 1.5
Water Pump Bolts
M10 x 1.5 3 Thermostat Housing Bolts
M8 x 1.25
Thermostat Housing Bolts
M8 x 1.25Accessories and Miscellaneous
1 Flywheel Bolts
M14 x 1.5
Flywheel Bolts
M14 x 1.5 2 Spark Plugs
M14 x 1.25
Spark Plugs
M14 x 1.25 3 PCV Valve Bolts
M8 x 1.25
PCV Valve Bolts
M8 x 1.25 Aw55 Transmission
Torque specifications for Aw55 Transmission
Aw55 Transmission
Torque specifications for Aw55 Transmission
Transmission Mounting
1 Transmission Mounting Bolts
M12 x 1.5
Transmission Mounting Bolts
M12 x 1.5Transmission Oil Pan
1 Transmission Oil Pan Bolts
M8 x 1.25
Transmission Oil Pan Bolts
M8 x 1.25 2 AW55 Transmission Pan Bolts (additional bolts)
M6 x 1.0
AW55 Transmission Pan Bolts (additional bolts)
M6 x 1.0Transmission Fluid System
1 Transmission Drain and Fill Plugs
M14 x 1.5
Transmission Drain and Fill Plugs
M14 x 1.5 2 Transmission Fluid Drain/Fill Plug
M14 x 1.5
Transmission Fluid Drain/Fill Plug
M14 x 1.5Transmission Filter
1 AW55 Transmission Filter Bolts
M6 x 1.0
AW55 Transmission Filter Bolts
M6 x 1.0Transmission Cooler Lines
1 AW55 Transmission Cooler Line Fittings
M10 x 1.25
AW55 Transmission Cooler Line Fittings
M10 x 1.25 Body
Torque specifications for Body
Body
Torque specifications for Body
Suspension
1 Strut/Shock Absorber Mounting Bolts
M14 x 1.5
Strut/Shock Absorber Mounting Bolts
M14 x 1.5 2 Control Arm Bolts
M16 x 1.5
Control Arm Bolts
M16 x 1.5 3 Ball Joint Nut
M12 x 1.5
Ball Joint Nut
M12 x 1.5 4 Tie Rod End Nut
M10 x 1.5
Tie Rod End Nut
M10 x 1.5 5 Sway Bar Link Nut
M10 x 1.5
Sway Bar Link Nut
M10 x 1.5Steering
1 Steering Gear/Rack Bolts
M14 x 1.5
Steering Gear/Rack Bolts
M14 x 1.5Body and Frame
1 Body Mount Bolts
M12 x 1.5
Body Mount Bolts
M12 x 1.5 2 Door Hinge Bolts
M8 x 1.25
Door Hinge Bolts
M8 x 1.25 3 Hood Hinge Bolts
M8 x 1.25
Hood Hinge Bolts
M8 x 1.25 4 Trunk Lid Hinge Bolts
M8 x 1.25
Trunk Lid Hinge Bolts
M8 x 1.25 5 Bumper Mounting Bolts
M10 x 1.5
Bumper Mounting Bolts
M10 x 1.5 Brakes
Torque specifications for Brakes
Brakes
Torque specifications for Brakes
Brake Caliper Assembly
1 Brake Caliper Bolts
M14 x 1.5
Brake Caliper Bolts
M14 x 1.5 2 Brake Caliper Mounting Bracket Bolts
M16 x 1.5
Brake Caliper Mounting Bracket Bolts
M16 x 1.5Brake Rotor/Disc Assembly
1 Brake Disc/Drum Retaining Bolts
M12 x 1.25
Brake Disc/Drum Retaining Bolts
M12 x 1.25 2 Brake Rotor/Hat Retaining Screws (if applicable)
M8 x 1.25
Brake Rotor/Hat Retaining Screws (if applicable)
M8 x 1.25Wheel Assembly
1 Wheel Lug Nuts
M14 x 1.5
Wheel Lug Nuts
M14 x 1.5Master Cylinder Assembly
1 Master Cylinder Mounting Bolts
M10 x 1.25
Master Cylinder Mounting Bolts
M10 x 1.25Brake Pad Assembly
1 Brake Pad Retaining Clips (if applicable)
M6 x 1
Brake Pad Retaining Clips (if applicable)
M6 x 1ABS System
1 ABS Sensor Mounting Bolts (if equipped)
M8 x 1.25
ABS Sensor Mounting Bolts (if equipped)
M8 x 1.25 Drivetrain
Torque specifications for Drivetrain
Drivetrain
Torque specifications for Drivetrain
Engine
1 Flywheel Bolts
M12 x 1.5
Flywheel Bolts
M12 x 1.5 2 Main Bearing Bolts
M14 x 1.5
Main Bearing Bolts
M14 x 1.5 3 Connecting Rod Nuts
M10 x 1.5
Connecting Rod Nuts
M10 x 1.5 4 Crankshaft Pulley/Harmonic Balancer Bolt
M16 x 1.5
Crankshaft Pulley/Harmonic Balancer Bolt
M16 x 1.5Transmission
1 Transmission Mounting Bolts
M12 x 1.5
Transmission Mounting Bolts
M12 x 1.5 2 Transmission Oil Pan Bolts
M8 x 1.25
Transmission Oil Pan Bolts
M8 x 1.25 3 Transmission Drain and Fill Plugs
M12 x 1.5
Transmission Drain and Fill Plugs
M12 x 1.5Drivetrain
1 Drive Axle/Half Shaft Bolts
M14 x 1.5
Drive Axle/Half Shaft Bolts
M14 x 1.5 2 CV Joint/Axle Nut
M18 x 1.5
CV Joint/Axle Nut
M18 x 1.5 3 Propeller/Drive Shaft Bolts
M16 x 1.5
Propeller/Drive Shaft Bolts
M16 x 1.5Differential
1 Differential Drain/Fill Plug
M12 x 1.5
Differential Drain/Fill Plug
M12 x 1.5Engine Block to Transmission Bellhousing
1 Engine Block to Transmission Bellhousing Bolts
M14 x 1.5
Engine Block to Transmission Bellhousing Bolts
M14 x 1.5Transmission Crossmember
1 Transmission Crossmember Bolts
M12 x 1.5
Transmission Crossmember Bolts
M12 x 1.5Driveshaft Center Bearing
1 Driveshaft Center Bearing Bolts
M10 x 1.5
Driveshaft Center Bearing Bolts
M10 x 1.5Differential Cover
1 Differential Cover Bolts
M10 x 1.5
Differential Cover Bolts
M10 x 1.5 Electrical
Torque specifications for Electrical
Electrical
Torque specifications for Electrical
Ignition System
1 Ignition Coil Bolt
M8 x 1.25
Ignition Coil Bolt
M8 x 1.25 2 Spark Plug Wire Boot Clamp Bolt
M6 x 1
Spark Plug Wire Boot Clamp Bolt
M6 x 1Alternator and Starter Motor
1 Alternator Mounting Bolts
M10 x 1.5
Alternator Mounting Bolts
M10 x 1.5 2 Starter Motor Mounting Bolts
M12 x 1.75
Starter Motor Mounting Bolts
M12 x 1.75Battery and Electrical Connectors
1 Battery Terminal Nuts
M8 x 1.25
Battery Terminal Nuts
M8 x 1.25 2 Fuel Pump Electrical Connector Bolt
M6 x 1
Fuel Pump Electrical Connector Bolt
M6 x 1 3 A/C Compressor Electrical Connector Bolt
M6 x 1
A/C Compressor Electrical Connector Bolt
M6 x 1 4 Power Steering Pump Electrical Connector Bolt
M6 x 1
Power Steering Pump Electrical Connector Bolt
M6 x 1 Emissions Sensors
Torque specifications for Emissions_sensors
Emissions Sensors
Torque specifications for Emissions_sensors
Oxygen Sensors
1 Oxygen Sensor Bolt
M12 x 1.5
Oxygen Sensor Bolt
M12 x 1.5 2 Heated Oxygen Sensor (HO2S) Bolt
M10 x 1.25
Heated Oxygen Sensor (HO2S) Bolt
M10 x 1.25EGR Valve
1 EGR Valve Bolts
M8 x 1.25
EGR Valve Bolts
M8 x 1.25Fuel Injectors
1 Fuel Injector Bolts
M6 x 1.0
Fuel Injector Bolts
M6 x 1.0Exhaust Gas Temperature (EGT) Sensor
1 EGT Sensor Bolt
M8 x 1.25
EGT Sensor Bolt
M8 x 1.25 Exhaust
Torque specifications for Exhaust
Exhaust
Torque specifications for Exhaust
Exhaust Manifold And Headers
1 Exhaust Manifold/Headers Bolts
M12 x 1.5
Exhaust Manifold/Headers Bolts
M12 x 1.5 2 Exhaust Manifold/Headers to Cylinder Head Bolts
M12 x 1.5
Exhaust Manifold/Headers to Cylinder Head Bolts
M12 x 1.5Exhaust Pipe And Components
1 Exhaust Pipe to Exhaust Manifold/Headers Bolts
M10 x 1.25
Exhaust Pipe to Exhaust Manifold/Headers Bolts
M10 x 1.25 2 Catalytic Converter to Exhaust Pipe Bolts
M10 x 1.25
Catalytic Converter to Exhaust Pipe Bolts
M10 x 1.25 3 Muffler to Exhaust Pipe Bolts
M8 x 1.25
Muffler to Exhaust Pipe Bolts
M8 x 1.25Exhaust System Mounting And Accessories
1 Exhaust System Mounting Bolts
M14 x 1.5
Exhaust System Mounting Bolts
M14 x 1.5 2 Heat Shield Bolts
M8 x 1.25
Heat Shield Bolts
M8 x 1.25 3 Oxygen Sensor Bolts
M12 x 1.25
Oxygen Sensor Bolts
M12 x 1.25 Fuel
Torque specifications for Fuel
Fuel
Torque specifications for Fuel
Fuel Rail and Injector Subsystem
1 Fuel Rail Bolts
M10 x 1.5
Fuel Rail Bolts
M10 x 1.5 2 Fuel Injector Bolts
M8 x 1.25
Fuel Injector Bolts
M8 x 1.25 3 Fuel Injector Rail Bolts
M6 x 1.0
Fuel Injector Rail Bolts
M6 x 1.0Fuel Pump and Tank Subsystem
1 Fuel Pump Mounting Bolts
M12 x 1.75
Fuel Pump Mounting Bolts
M12 x 1.75 2 Fuel Tank Strap Bolts
M14 x 2.0
Fuel Tank Strap Bolts
M14 x 2.0 3 Fuel Filler Neck Bolts
M12 x 1.75
Fuel Filler Neck Bolts
M12 x 1.75Fuel Filter and Pressure Regulator Subsystem
1 Fuel Filter Housing Bolt
M10 x 1.5
Fuel Filter Housing Bolt
M10 x 1.5 2 Fuel Pressure Regulator Mounting Bolts
M8 x 1.25
Fuel Pressure Regulator Mounting Bolts
M8 x 1.25 Hvac
Torque specifications for Hvac
Hvac
Torque specifications for Hvac
A/C Compressor
1 A/C Compressor Mounting Bolts
M12 x 1.5
A/C Compressor Mounting Bolts
M12 x 1.5A/C Lines and Fittings
1 A/C Line Fittings
M10 x 1.25
A/C Line Fittings
M10 x 1.25A/C Condenser
1 A/C Condenser Mounting Bolts
M14 x 1.5
A/C Condenser Mounting Bolts
M14 x 1.5A/C Evaporator
1 A/C Evaporator Mounting Bolts
M10 x 1.25
A/C Evaporator Mounting Bolts
M10 x 1.25A/C Receiver Drier
1 A/C Receiver-Drier Mounting Bolts
M8 x 1.25
A/C Receiver-Drier Mounting Bolts
M8 x 1.25 Suspension
Torque specifications for Suspension
Suspension
Torque specifications for Suspension
Front Suspension
1 Strut/Shock Absorber Mounting Bolts
M14 x 1.5
Strut/Shock Absorber Mounting Bolts
M14 x 1.5 2 Control Arm Bolts
M16 x 1.5
Control Arm Bolts
M16 x 1.5 3 Ball Joint Nut
M12 x 1.5
Ball Joint Nut
M12 x 1.5 4 Tie Rod End Nut
M10 x 1.5
Tie Rod End Nut
M10 x 1.5 5 Sway Bar Link Nut
M10 x 1.5
Sway Bar Link Nut
M10 x 1.5 6 Upper Control Arm Bushing Bolts
M12 x 1.5
Upper Control Arm Bushing Bolts
M12 x 1.5 7 Lower Control Arm Bushing Bolts
M12 x 1.5
Lower Control Arm Bushing Bolts
M12 x 1.5Rear Suspension
1 Coil Spring Mounting Bolts
M14 x 1.5
Coil Spring Mounting Bolts
M14 x 1.5 2 Stabilizer Bar Mounting Bolts
M12 x 1.5
Stabilizer Bar Mounting Bolts
M12 x 1.5Steering System
1 Steering Gear/Rack Bolts
M16 x 1.5
Steering Gear/Rack Bolts
M16 x 1.5Troubleshooting Guide
Common issues, diagnostic steps, and prevention guidelines
Common Issues
Bolt stretching, stripped threads, uneven torque patterns
Common Issues
Bolt stretching, stripped threads, uneven torque patterns
Loose Components
Symptoms:
- Rattling or vibration noises
- Visible movement in components
- Uneven panel gaps
Solutions:
- Clean threads and mounting surfaces
- Replace damaged fasteners
- Apply proper torque in sequence
- Use thread locker if specified
Stripped Fasteners
Symptoms:
- Unable to achieve proper torque
- Fastener spins freely
- Visible thread damage
Solutions:
- Use thread repair kit if appropriate
- Install thread insert (HeliCoil)
- Replace component if threaded hole is damaged
- Upgrade to higher grade fastener if recommended
Overtightened Components
Symptoms:
- Cracked or deformed parts
- Broken fasteners
- Compressed gaskets or seals
Solutions:
- Replace damaged components
- Use new fasteners
- Follow proper torque sequence
- Verify correct torque specifications
Diagnostic Steps
Visual inspection, torque verification, thread assessment
Diagnostic Steps
Visual inspection, torque verification, thread assessment
Visual Inspection
Inspect the affected area for any visible signs of damage or wear
- Check for cracks or deformation
- Look for signs of excessive wear
- Verify proper fastener installation
Torque Verification
Verify the torque applied to the fasteners
- Check the torque wrench calibration
- Verify the torque specification
- Compare the applied torque to the specification
Thread Assessment
Assess the condition of the threads
- Check for signs of thread damage
- Verify the thread type and size
- Check for proper thread engagement
Prevention Guidelines
Best practices, maintenance tips, tool care
Prevention Guidelines
Best practices, maintenance tips, tool care
Best Practices
- Always follow the recommended torque specification
- Use the correct type and size of fasteners
- Verify the torque wrench calibration regularly
Maintenance Tips
- Regularly inspect the affected area for signs of wear or damage
- Replace damaged or worn-out components promptly
- Keep the work area clean and organized
Tool Care
- Regularly clean and maintain the torque wrench
- Store the torque wrench in a dry and secure location
- Verify the torque wrench calibration before each use
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 What IS the specified torque range for the engine cylinder head bolts?
What IS the specified torque range for the engine cylinder head bolts?
Tighten the cylinder head bolts to 70-80 Nm (52-59 ft-lb) in three stages. Final tightening should be done with an angle torque wrench and tightened an additional 90 degrees.
Q2 What type of torque wrench IS recommended for critical fasteners?
What type of torque wrench IS recommended for critical fasteners?
Use a calibrated digital or click-type torque wrench to ensure accurate and consistent torque application. Avoid using beam-type torque wrenches.
Q3 IS it safe to exceed the specified torque values?
IS it safe to exceed the specified torque values?
No. Exceeding the specified torque values can damage the threads, bolts, or components. Always adhere to the recommended torque specifications.
Q4 What are the torque specifications for the wheel lug nuts?
What are the torque specifications for the wheel lug nuts?
Tighten the wheel lug nuts to 120-140 Nm (89-103 ft-lb) using a star pattern. Recheck the torque after 50-100 km (31-62 miles).
Environmental Considerations
Temperature, humidity, and seasonal effects on torque specifications
Temperature Effects
Includes: High Heat, Cold Weather, Thermal Cycling
Temperature Effects
Includes: High Heat, Cold Weather, Thermal Cycling
Temperature can significantly impact torque values and fastener behavior
Cold Weather
Effects:
- Increased material brittleness
- Higher torque required due to thread contraction
- Reduced thread lubricant effectiveness
Recommendations:
- Allow components to warm to room temperature when possible
- Consider using winter-grade thread lubricants
- Check torque values more frequently during winter months
Hot Weather
Effects:
- Thermal expansion of components
- Decreased friction in threads
- Accelerated lubricant breakdown
Recommendations:
- Check torque when components are at normal operating temperature
- Use temperature-resistant thread lockers
- Consider re-torquing after heat cycles
Humidity and Corrosion
Covers: Rust Prevention, Salt Exposure, Moisture Control
Humidity and Corrosion
Covers: Rust Prevention, Salt Exposure, Moisture Control
Moisture and corrosion can affect fastener integrity and torque values
High Humidity
Effects:
- Accelerated corrosion formation
- Reduced friction coefficient
- Potential thread seizing
Prevention:
- Use corrosion-resistant fasteners
- Apply appropriate anti-seize compounds
- Maintain proper protective coatings
Salt Exposure
Effects:
- Rapid corrosion development
- Thread damage
- Seized fasteners
Prevention:
- Regular underbody washing
- Use of sacrificial anodes where appropriate
- Application of protective coatings
Seasonal Maintenance
Spring, Summer, Fall, and Winter maintenance schedules
Seasonal Maintenance
Spring, Summer, Fall, and Winter maintenance schedules
Spring
- Inspect for winter damage
- Clean and protect exposed fasteners
- Check torque on critical components
Summer
- Monitor heat-affected components
- Check expansion-related loosening
- Inspect cooling system mounts
Fall
- Prepare for winter conditions
- Apply corrosion protection
- Verify all fasteners are properly torqued
Winter
- More frequent inspection of critical fasteners
- Check for salt damage
- Monitor suspension component torque
Related Resources
Tools, service procedures, and technical bulletins
Recommended Tools
Digital Torque Wrench (10-100 Nm)
Most bolts on the 1996-1998 Volvo v90 have a torque specification within the range of 10-100 Nm. A digital torque wrench IS recommended for accurate tightening and to prevent damage to components.
- Digital display for accurate readings
Service Procedures
General Bolt Tightening Procedure
This general procedure outlines the steps involved in tightening bolts on the 1996-1998 Volvo v90. Specific torque values for individual components can be found in the vehicle's service manual or in technical bulletins.
- Clean the bolt and the threads in the mating part.
- Apply a small amount of anti-seize compound to the threads.
- Tighten the bolt to the specified torque using a torque wrench.
- Double-check the tightness of the bolt after it has been tightened.
Technical Service Bulletins
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Important information about using this content
Always refer to your vehicle's service manual and take appropriate safety precautions when performing any maintenance or repairs.
General Information
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The content on this website is provided "as is" without any representations or warranties, express or implied. We make no representations or warranties regarding the accuracy, completeness, or availability of the information.
We shall not be liable for any direct, indirect, special, or consequential damages arising from the use of information on this website.
Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.
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